SAE AS 81969 14-2013 INSTALLING AND REMOVAL TOOLS CONNECTOR ELECTRICAL CONTACT TYPE III CLASS 2 COMPOSITION B《III型 2类 B成分连接器电接触的安装和拆卸工具》.pdf

1、 AEROSPACE STANDARD INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B AS81969/14Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, el

2、ectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED

3、2013-08THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 AS81969/14SHEET 1 OF 10 PROCUREMENT SPECIFICATION: AS81969SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineering sciences. Theuse ofthisreport is en

4、tirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcancelled. SAE invites

5、 yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81969/14 RATIONALE AS81969/14 PERMITS THE CANCELLATION AND SUPERSESSION OF MIL-I-81969/14 WITH THIS DOCUMENT. IT INCLUDES ENGINEERING POSITION

6、 LETTERS, MILITARY SPECIFICATION AMENDMENTS, AND MINOR TECHNICAL CHANGES REQUIRED TO REFLECT THE APPROVED QUALIFIED TOOLS. GOVERNMENT DOCUMENTATION REFERENCES ARE REMOVED. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE

7、OF AS81969. INSTALLING/REMOVAL TOOL -01, -03 THRU -05, AND -09 THRU -11 (SEE TABLE 1) FIGURE 1 - AS81969/14 TOOL CONFIGURATION AEROSPACE STANDARD AS81969/14SHEET 2 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B AEROSPACE STANDARD AS81969/14SHEET 3

8、OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B AEROSPACE STANDARD AS81969/14SHEET 4 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B AEROSPACE STANDARD AS81969/14SHEET 5 OF 10 INSTALLING AND REMOVAL

9、 TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B AEROSPACE STANDARD AS81969/14SHEET 6 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B FIGURE 2 - REMOVAL TOOL AS81969/14 -06, -07, -08, AND -12 (SEE TABLE 1) AEROSPACE STANDARD AS

10、81969/14SHEET 7 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B TABLE 1 - TOOL DIMENSIONS AND CONFIGURATIONS DASH NO. CONTACT SIZE B D DIA F G H MAX 1/ INSTALL TIP REMOVAL TIP -01 22D .0085 .0075 .048 .046 .050 .048 .0085 .0075 .058 .054 .090 -03 16

11、 .010 .009 .104 .100 .105 .103 .016 .015 .115 .109 .231 -04 12 .012 .010 .154 .150 .160 .158 .0175 .0165 N/A .287 -05 10 .012 .010 .207 .205 .215 .213 .018 .017 N/A .290 -06 8 N/A N/A .278 .272 .020 .017 N/A .400 -07 4 N/A N/A .390 .383 .019 .017 N/A .537 -08 0 N/A N/A .565 .562 .028 .027 N/A .765 -

12、09 22 .008 .007 .052 .051 .049 .046 .0115 .0105 .0605 .0595 .076 -10 20 .009 .008 .070 .066 .071 .069 .0135 .0125 .085 .083 .150 -11 20 .009 .008 .070 .066 .080 .078 .014 .013 .085 .083 .150 -12 8 N/A N/A .278 .274 .022 .021 N/A .390 1/ H REPRESENTS THE MAXIMUM TOOL OUTER DIAMETER THICKNESS AT A MIN

13、IMUM DISTANCE M. N/A - NOT APPLICABLE TABLE 1 - TOOL DIMENSIONS AND CONFIGURATIONS (CONTINUED) DASH NO. CONTACT SIZE COLOR CODE J MIN. L MAX. M MIN. N P INSTALL TIP REMOVAL TIP -01 22D GREEN WHITE N/A .290 .600 .012 .007 .012 .007 -03 16 BLUE WHITE .370 .440 1.000 .023 .013 .016 .010 -04 12 YELLOW W

14、HITE .370 .440 1.000 .025 .015 .018 .011 -05 10 GRAY WHITE .500 .440 1.200 .032 .022 .026 .018 -06 8 N/A RED .585 .641 1.000 N/A .032 .022 -07 4 N/A BLUE .585 .875 1.000 N/A .034 .024 -08 0 N/A YELLOW .785 1.210 1.150 N/A .036 .026 -09 22 BROWN WHITE N/A .350 .330 .015 .010 .015 .010 -10 20 RED ORAN

15、GE .370 .290 .760 .015 .010 .012 .007 -11 20 RED WHITE .370 .290 .760 .015 .010 .012 .007 -12 8 N/A GREEN .500 .640 1.200 N/A .032 .022 N/A - NOT APPLICABLE. AEROSPACE STANDARD AS81969/14SHEET 8 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B REQUIR

16、EMENTS - ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF AS81969. 1. TOOL DIMENSIONS AND CONFIGURATIONS SHALL BE IN ACCORDANCE WITH FIGURES 1, 2, AND TABLE 1. 2. FIGURES 1 AND 2 NOTE REQUIREMENTS SHALL BE AS FOLLOWS: NOTE 1 - DIMENSIONS ARE IN INCHES. NOTE 2 - IF USED FO

17、R MEASURING, METRIC EQUIVALENT SHALL BE BASED UPON 1.000 INCH = 25.4 MM. NOTE 3 - TIPS SHALL BE CAPABLE OF BEING SEPARATED FROM CENTER SECTION (BODY) -01, -03 THROUGH -05, AND -09 THROUGH -11. NOTE 4 - IN THE FREE STATE, THE TIP SHALL ALLOW ENTRY OF A “D MINIMUM” DIAMETER GAUGE PIN. NOTE 5 - SLOT AN

18、D BODY DESIGN SHALL ALLOW ENTRY OF ALL APPLICABLE WIRE SIZES. NOTE 6 - EACH TOOL SHALL BE LEGIBLY AND PERMANENTLY MARKED ON TOOL BODY WITH MANUFACTURER IDENTIFICATION AND PART NUMBER IN ACCORDANCE WITH MIL-STD-130 (LOCATION OPTIONAL). MANUFACTURER SYMBOL, IF USED, SHALL BE IN ACCORDANCE WITH AIR1351

19、. NOTE 7 - SLIT IS MEASURED WITH THE “D MAXIMUM” DIAMETER PIN INSERTED IN THE TIP END. NOTE 8 - WIRES HAVING A FINISHED DIAMETER GREATER THAN THE CRIMP BARREL OUTER DIAMETER MAY REQUIRE THE USE OF A M81969/8 TOOL FOR CONTACT REMOVAL. NOTE 9 - THIS IS THE POINT WHERE THE “G” INNER DIAMETER, AND FOR T

20、HE -01 TOOL TIP, THE 0.077 OUTER DIAMETER MAXIMUM BEGINS. NOTE 10 - THE OUTER DIAMETER AND “D” INNER DIAMETER SHALL REMAIN CONSTANT FOR THE DIMENSION. NOTE 11 - FOR -01 TOOL TIP, THE OUTER DIAMETER SHALL INCREASE AT A CONSTANT SLOPE FROM THE .077 OUTER DIAMETER TO THE “H” OUTER DIAMETER. FOR ALL OTH

21、ER TOOL TIPS, EXCEPT THE -09 TOOL TIP, THE OUTER DIAMETER SHALL INCREASE AT A CONSTANT SLOPE FROM THE END OF THE “J” DIMENSION TO THE “H” OUTER DIAMETER AT “M MINIMUM” DIMENSION. NOTE 12 - THE WALL THICKNESS SHALL BE HELD FOR THE LENGTH OF “J”, AND THE “G” DIAMETER SHALL BE HELD FROM ITS ORIGIN TO L

22、ENGTH OF “J”. NOTE 13 - AFTER DIMENSION .070/.030, THE WALL THICKNESS SHALL REMAIN CONSTANT FOR THE LENGTH OF “J”. NOTE 14 - FOR -09 TOOL TIP, THE “H” OUTER DIAMETER BEGINS AT “G” INNER DIAMETER START AND SHALL REMAIN CONSTANT FOR THE LENGTH OF “M”. NOTE 15 - THE “D” INNER DIAMETER SHALL REMAIN CONS

23、TANT FOR THE LENGTH OF THE DIMENSION. 3. TOOL MATERIAL SHALL BE ACETAL RESIN (FORMULATION OPTIONAL) 4. PART IDENTIFICATION NUMBER (PIN) M81969 /14- -01 EXAMPLE OF M81969/14-01 TOOL DESIGNATION DASH NUMBER (SEE TABLE I) DETAIL SPECIFICATION DESIGNATION NUMBER BASIC SPECIFICATION NUMBER AEROSPACE STAN

24、DARD AS81969/14SHEET 9 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B APPLICATION INFORMATION: 1. TOOLS SHALL BE USED TO INSTALL AND REMOVE CONTACTS FROM CONNECTORS SPECIFIED IN TABLE 2. TABLE 2 - APPLICATION DATA CONTACT SIZE MILITARY AND SAE CONN

25、ECTORS MIL-DTL-55302/68, /69 MIL-DTL-38999 MIL-DTL-24308 (SIZE 22D) MIL-DTL-83733 (SIZE 22D) AS81714 (SIZE 22D) MIL-DTL-26482 SERIES II AS81703 SERIES III MIL-DTL-83733 (EXCEPT 22D) MIL-DTL-83723 SERIES II & III AS50151 AS81714 (EXCEPT 22D) 22D, 22M M81969/14-01 N/A 22 M81969/14-09 1/ N/A 20 M81969/

26、14-10 M81969/14-11 16 M81969/14-03 M81969/14-0312 M81969/14-04 M81969/14-04 10 M81969/14-05 N/A 8 M81969/14-12 M81969/14-06 4 N/A M81969/14-070 N/A M81969/14-08 1/ FOR MIL-DTL-55302/269, 171 ONLY. N/A - NOT APPLICABLE. SUPERSESSION INFORMATION: 1. SUPERSESSION INFORMATION IS SHOWN TABLE 3. AS81969/1

27、4 DETAIL SPECIFICATION SUPERSEDES MIL-I-81969/14C AND MIL-I-81969/14C AMENDMENT 1 DETAIL SPECIFICATIONS. PART NUMBERS REMAIN UNCHANGED. TABLE 3 - SUPERSESSION INFORMATION AS81969/14 PART NUMBERS SUPERSEDED PART NUMBERS M81969/14-01 N/A MS27534-22D M81969/14-09 1/ N/A N/A M81969/14-10 M81969/14-11 M8

28、1969/14-02 MS7509R20 MS27534-20 NAS1664-20 MS3447-20 M83723-31-20 M81969/14-03 M81969/14-03 MS3447-16 MS3166-16 MS3167-16 MS27534-16 NAS1664-16 M83723/31-16 M81969/14-04 M81969/14-04 MS3447-12 MS3166-12 MS3167-12 MS27534-12 NAS1664-12 M83723/31/12 M81969/14-05 N/A N/A M81969/14-12 M81969/14-06 M8196

29、9/29-02N/A M81969/14-07 M81969/29-03N/A M81969/14-08 M81969/29-04N/A - NOT APPLICABLE. AEROSPACE STANDARD AS81969/14SHEET 10 OF 10 INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE III, CLASS 2, COMPOSITION B SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR T

30、HE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.