SAE AS 83519 4-2014 TERMINATION SOLDER STYLE INSULATED HEAT-SHRINKABLE ENVIRONMENT RESISTANT WITH MULTIPLE OPENING SEALANT 150 AND 200 .pdf

1、AEROSPACE STANDARD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITHMULTIPLE OPENING SEALANT, 150 C AND 200 C AS83519/4Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in

2、any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRES

3、S: http:/www.sae.org ISSUED 2014-10THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5970AS83519/4SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS83519SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineeringsciences.The

4、useof this reportisentirelyvoluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE reviews eachtechnicalreportat least every five years at which time itmay berevised,reaffirmed, stabilized, or

5、cancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS83519/4RATIONALE THIS DOCUMENT PROVIDES REQUIREMENTS FOR AN ENVIRONMENT RESISTANT SHIELD TERMINATION DEVICE FOR A SINGLE

6、 OR MULTIPLE CONDUCTOR CABLE WHERE CABLE END SEALING IS REQUIRED NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. FIGURE 1 - SHIELD TERMINATOR CONSTRUCTION (SEE REQUIREMENTS AND TABLE 1) FIGURE 2 - SHIELDED CA

7、BLE PREPARATION DETAIL (SEE TABLE 1) REQUIREMENTS: DESIGN AND CONSTRUCTION: 1. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS (TO THE NEAREST 0.1 MM) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4 MM. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE .005 (0.13 MM) FOR THREE PLACE DE

8、CIMALS .01 (0.25 MM) FOR TWO PLACE DECIMALS. 2. DIMENSIONAL AND CONSTRUCTION DETAILS: SEE FIGURE 1, FIGURE 2, AND TABLE 1. a. SEALANT DISC SHOWN SHALL BE SUPPLIED AS A SEPARATE COMPONENT WHICH SHALL BE INSTALLED ONTO CABLE CONDUCTORS AS SHOWN IN FIGURE 3. AEROSPACE STANDARD AS83519/4SHEET 2 OF 4TERM

9、INATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH MULTIPLE OPENING SEALANT, 150 C AND 200 C TABLE 1 - CONSTRUCTION DETAILS PARTNO.WIRELEAD5/MARKING6/A.07(1.8)BMINIMUMCMINIMUMDMAXIMUMEMINIMUMFMINIMUM NOTESM83519/4r01M22759/32r20r90S04r01X .650(16.5) .170(4.3) .118(3.0) .17

10、0(4.3) .085(2.2) .025(0.6)1/3/M83519/4r02 S04r02X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r03 S04r03X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r04M22759/32r22r90S04r04X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r05 S04r

11、05X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r06 S04r06X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r07M22759/32r24r90S04r07X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r08 S04r08X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .

12、130(3.3) .040(1.0)M83519/4r09 S04r09X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r10M22759/32r26r90S04r10X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r11 S04r11X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r12 S04r12X .750(19.

13、1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r13M22759/32r20r90S04r13X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)2/3/M83519/4r14 S04r14X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r15 S04r15X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3)

14、 .060(1.5)M83519/4r16M22759/32r22r90S04r16X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r17 S04r17X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r18 S04r18X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r19M22759/32r24r90S04r19X .6

15、50(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r20 S04r20X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r21 S04r21X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r22M22759/32r26r90S04r22X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.

16、2) .025(0.6)M83519/4r23 S04r23X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r24 S04r24X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r25M22759/187r20r90S04r25X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)1/4/M83519/4r26 S04r26X .750(19.1

17、) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r27 S04r27X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r28M22759/187r22r90S04r28X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r29 S04r29X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .04

18、0(1.0)M83519/4r30 S04r30X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r31M22759/187r24r90S04r31X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r32 S04r32X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r33 S04r33X .750(19.1) .275(7.0

19、) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r34M22759/187r26r90S04r34X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r35 S04r35X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r36 S04r36X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)AERO

20、SPACE STANDARD AS83519/4SHEET 3 OF 4TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH MULTIPLE OPENING SEALANT, 150 C AND 200 C TABLE 1 - CONSTRUCTION DETAILS (CONTINUED) PARTNO.WIRELEAD5/MARKING6/A.07(1.8)BMINIMUMCMINIMUMDMAXIMUMEMINIMUMFMINIMUM NOTESM83519/4r37M2275

21、9/187r20r90S04r37X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)2/4/M83519/4r38 S04r38X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r39 S04r39X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r40M22759/187r22r90S04r40X .650(16.5) .170(4.3) .

22、118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r41 S04r41X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r42 S04r42X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r43M22759/187r24r90S04r43X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/

23、4r44 S04r44X .750(19.1) .235(6.0) .126(3.2) .235(6.0) .130(3.3) .040(1.0)M83519/4r45 S04r45X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)M83519/4r46M22759/187r26r90S04r46X .650(16.5) .170(4.3) .118(3.0) .170(4.3) .085(2.2) .025(0.6)M83519/4r47 S04r47X .750(19.1) .235(6.0) .126(3.2) .

24、235(6.0) .130(3.3) .040(1.0)M83519/4r48 S04r48X .750(19.1) .275(7.0) .126(3.2) .275(7.0) .170(4.3) .060(1.5)1/ THERMOCHROMIC THERMAL INDICATOR. 2/ MELTABLE ALLOY THERMAL INDICATOR. 3/ -65 TO 150 C; SN63PB37 SOLDER COMPOSITION PER IPC-J-STD-006; NON-ROHS COMPLIANT. 4/ -65 TO 200 C; SN96.3AG3.7 SOLDER

25、 COMPOSITION PER IPC-J-STD-006, ROHS COMPLIANT. 5/ SEE MATERIAL SECTION OF REQUIREMENTS. 6/ THE QUALIFYING ACTIVITY SHALL DESIGNATE (OR MANUFACTURER SHALL REQUEST) THE MANUFACTURER IDENTIFIER LETTER (X) AT THE TIME OF INITIAL QUALIFICATION. 3. CONTOUR: CONTOUR MAY VARY FROM THAT SHOWN. 4. NO ETCHING

26、 OR SOLVENT TREATING OF THE ASSOCIATED WIRE INSULATION SHALL BE PERMITTED. 5. MAXIMUM NUMBER OF WIRES PER SEALANT OPENING SHELL NOT EXCEED TWO AND THE MAXIMUM COMBINED DIAMETER OF THE TWO WIRES (SEE DIMENSION G OF TABLE 1) SHALL NOT EXCEED THE MINIMUM SEALANT HOLE DIAMETER. 6. OPERATING TEMPERATURE:

27、 SEE NOTES 3/ AND 4/ OF TABLE 1. MATERIAL:1. SLEEVE: HEAT SHRINKABLE, TRANSLUCENT MODIFIED FLUOROPOLYMER. 2. SOLDER: x SOLDER: SEE NOTE 3/ AND 4/ OF TABLE 1 PER IPC-J-STD-006 x FLUX: ROM1 PER IPC-J-STD-004 x THERMAL INDICATOR: x MELTABLE ALLOY SOLDERING THERMAL INDICATOR: CONTAINS TWO DIFFERENT SOLD

28、ER ALLOY OF WHICH ONE OF THE ALLOY IS USED TO INDICATE SOLDERING TEMPERATURE IS REACHED. x THERMOCHROMIC THERMAL INDICATOR: THERMOCHROMIC COLOR INDICATOR SHALL CHANGE FROM A COLOR.TO COLORLESS WHEN THE PROPER SOLDERING TEMPERATURE IS REACHED. 3. SEALANT: MODIFIED MELTABLE THERMOPLASTIC. 4. SEALANT D

29、ISC: MODIFIED MELTABLE THERMOPLASTIC. 5. LEAD MATERIAL: WHITE WITH BLACK STRIPE LEAD WIRE SIZED AS LISTED IN TABLE 1. AEROSPACE STANDARD AS83519/4SHEET 4 OF 4TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH MULTIPLE OPENING SEALANT, 150 C AND 200 C QUALIFICATION: 1.

30、FOR QUALIFICATION AND PERIODIC TESTING PART NUMBERS M83519/4-01 TO -03, SHALL BE INSTALLED ON A CABLE AS IN TABLE 2. THE SHIELD TERMINATION DEVICES SHALL BE INSTALLED PER THE ASSEMBLY TO CABLE PARAGRAPH OF THE BASE, AS83519 USING THE APPLICABLE CONVECTION OR INFRARED HEAT SOURCES. TABLE 2 - QUALIFIC

31、ATION TEST CABLE PART NUMBER THREE CONDUCTOR CABLE SIX CONDUCTOR CABLE M83519/4- 01 M27500-26SB3T23 M27500-26SB6T23 M83519/4- 12 M27500-14SB3T23 M27500-22SB6T23 M83519/4- 13 M27500-26SB3T23 M27500-26SB6T23 M83519/4- 24 M27500-14SB3T23 M27500-22SB6T23 M83519/4- 25 M27500-26DK3N25 M27500-26DK6N25 M835

32、19/4- 36 M27500-14DK3N25 M27500-22DK6N25 M83519/4- 37 M27500-26DK3N25 M27500-26DK6N25 M83519/4- 48 M27500-14DK3N25 M27500-22DK6N25 2. UNLESS OTHERWISE SPECIFIED, HEAT AGING SHALL BE PERFORMED AT 15 C ABOVE THE LISTED TEMPERATURE IN TABLE 1. 3. TEMPERATURE CYCLING SHALL BE PERFORMED BETWEEN THE TWO E

33、XTREME TEMPERATURES OF THE RATED TEMPERATURE PER TABLE 1. NOTES: 1. INTENDED USE: THE PRODUCTS SPECIFIED HEREIN ARE INTENDED TO PROVIDE SEALING OF MULTIPLE CONDUCTORS 3 OR MORE AT THE TERMINATION END FOR PRIMARY WIRE AND CABLES THAT ARE DESIGNED TO COVER THE CONTINUOUS OPERATING TEMPERATURE INDICATE

34、D IN TABLE 1 (FLAGGED NOTES 3/ AND 4/). 2. THE NON-ROHS SHIELD TERMINATION DEVICES ARE RECOMMENDED FOR CABLES RATED AT 105 C, IF SPECIAL PRECAUTIONS ARE TAKEN TO ISOLATE THE HEAT SOURCE FROM THE INSULATION OF THE CABLE. ROHS SHIELD TERMINATION DEVICES ARE NOT RECOMMENDED FOR CABLES RATED AT 105 C. 3

35、 EACH OF THE ADHESIVE OPENINGS IS DESIGNED TO TAKE A MAXIMUM OF TWO CONDUCTORS. THE SUM OF THE DIAMETERS SHOULD NOT EXCEED THE OPENING DIAMETER OF THE SEALANT. 4. INSTALLATION SEE FIGURE 3. FIGURE 3 - ASSEMBLY OF SHIELD TERMINATOR AND CABLE PRIOR TO HEATING 5. A CHANGE BAR (l) LOCATED IN THE LEFT M

36、ARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.