SAE AS 83519 6-2017 SHIELD TERMINATION SOLDER STYLE INSULATED HEATSHRINKABLE ENVIRONMENT RESISTANT FOR CABLES HAVING NI PLATED SHIELDS 200 ROHS CLASS I.pdf

1、 AEROSPACE STANDARD SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT- SHRINKABLE, ENVIRONMENT RESISTANT FOR CABLES HAVING NI PLATED SHIELDS, 200 C, ROHS, CLASS I AS83519/6Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval syste

2、m or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServices

3、ae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2017-10THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5940 AS83519/6 SHEET 1 OF 2 PROCUREMENT SPECIFICATION: AS83519 SAETechnicalStandardsBoard Rulesprovidethat:“Thisreportispublished bySAEto advance the state oftechnicaland enginee

4、ring sciences.The use ofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarising therefrom,isthe sole responsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhich time itmaybe revised,reaffirmed,stabilized,orcancel

5、led.SAEinvitesyourwritten commentsandsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS83519/6 RATIONALE INITIAL RELEASE FOR A SHIELD TERMINATION FOR HIGHER OPERATING TEMPERATURE REQUIREMENTS. NOTICE THE COMPLETE REQUIREMENTS FOR

6、PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. CABLE DIAMETER RANGE AND PREPARATION MEASUREMENTS FIGURE 1 TABLE 1 - CONSTRUCTION DETAILS 1/ 1/ ALL DIMENSIONS ARE IN INCHES. PA RTNUMBERMA RKINGCODEA .070B DIAMINIMUMC DIAMINIMUMDMINIMUMEMA XIMUMF

7、 DIAMINIMUMG DIAMINIMUMH DIAMINIMUMWEIGHTLBSNOMINA LM83519/6-1 S2101X .650 .075 .105 .325 .105 .035 .020 .075 .00040M83519/6-2 S2102X .650 .105 .145 .325 .145 .055 .030 .105 .00050M83519/6-3 S2103X .650 .170 .200 .325 .200 .085 .050 .170 .00080M83519/6-4 S2104X .750 .235 .255 .325 .255 .130 .070 .23

8、5 .00135M83519/6-5 S2105X .750 .275 .300 .325 .300 .170 .100 .275 .00150AEROSPACE STANDARD AS83519/6 SHEET 2 OF 2 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT- SHRINKABLE, ENVIRONMENT RESISTANT FOR CABLES HAVING NI PLATED SHIELDS, 200 C, ROHS, CLASS I QUALIFICATION: FOR QUALIFICATION PERIODIC T

9、ESTING CABLES SHALL BE IN ACCORDANCE WITH TABLE 2. THE TERMINATIONS SHALL BE INSTALLED PER THE “ASSEMBLY TO CABLE” PARAGRAPH IN AS83519 USING THE APPLICABLE CONVECTION AND INFRARED HEAT SOURCES. MATERIAL: INSULATION SLEEVE: HEAT-SHRINKABLE, MODIFIED ETFE FLUOROPOLYMER. SOLDER PREFORM AND FLUX: SN96.

10、5AG4 PER ANSI/J-STD-006; ROM1 PER ANSI/J-STD-004. THERMAL INDICATOR: COLOR TO COLORLESS. MELTABLE RINGS: ENVIRONMENT RESISTANT MODIFIED THERMOPLASTIC FLUOROELASTOMER TEMPERATURE RATING: -65 TO +200 C. COMPATIBLE CABLE JACKETS: THESE TERMINATIONS WILL PROVIDE ENVIRONMENTAL RESISTANCE WHEN INSTALLED O

11、N CABLES CONFORMING TO: 1. NEMA-WC27500 JACKET TYPES: 05, 08, 09, 11, 12, 14, 15, 23 AND THEIR DOUBLE JACKET EQUIVALENTS. NOTES 1. WHEN PERFORMING END STRIPPED CABLE SEALING THE BEST RESULTS ARE OBTAINED WHEN THE SMALLEST SIZE TERMINATION FOR THE CABLE/LEAD WIRE COMBINED IS USED. SEALABILITY ON CABL

12、ES WITH MORE THAN THREE PRIMARIES OF WIRE SIZE 22 AND LARGER REQUIRES SPECIAL PRECAUTIONS. 2. THE SPLICE IS RECOMMENDED FOR CABLES RATED AT 150 C, IF SPECIAL PRECAUTIONS ARE TAKEN TO ISOLATE THE HEAT SOURCE FROM THE INSULATION. 3. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FO

13、R THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) A

14、RE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. TABLE 2 - QUALIFICATION TEST CABLES PART NUMBER MINIMUM MAXIMUM M83519/6-1 M27500-30SB1S23 M27500-26SB1S23 30NK1S05 26NK1S11 M83519/6-2 24SB1S23 18SB1S23 24NK1S05 18NK1S11 M83519/6-3 20SB3S23 18SB1S23 20NK3S05 18NK1S11 M83519/6-4 22SB4S23 16SB4S23 22NK4S05 16NK4S11 M83519/6-5 18SB4S23 16SB6S23 M27500-18NK4S05 M27500-16NK6S11