SAE AS 83519 7-2017 SHIELD TERMINATION SOLDER STYLE INSULATED HEATSHRINKABLE ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS I).pdf

1、 AEROSPACE STANDARD SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT- SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS I) AS83519/7 Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, st

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3、0 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2017-10THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5940 AS83519 /7 SHEET 1 OF 3 PROCUREMENT SPECIFICATION: AS83519 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvan

4、ce thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears

5、 at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS83519/7 RATIONALE INITIAL RELEASE FOR A SHIELD TERMINATION FOR HIGHER O

6、PERATING TEMPERATURE REQUIREMENTS. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. FIGURE 1 - CABLE DIAMETER RANGE AND PREPARATION MEASUREMENTS AEROSPACE STANDARD AS83519 /7 SHEET 2 OF 3 SHIELD TERMINATION, S

7、OLDER STYLE, INSULATED, HEAT- SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS I) TABLE 1 - CONSTRUCTION DETAILS 1/ PART NUMBER MARKING CODE LEAD WIRE A .070 B MINIMUM C MINIMUM D MINIMUM E MAXIMUM F MINIMUM G MINIMUM M83519/7-1 S2201X

8、M22759/41-20 .650 .075 .105 .325 .105 .035 .020 M83519/7-2 S2202X .650 .105 .145 .145 .055 .030 M83519/7-3 S2203X .650 .170 .200 .200 .085 .050 M83519/7-4 S2204X .750 .235 .255 .255 .130 .070 M83519/7-5 S2205X .750 .275 .300 .300 .170 .100 M83519/7-6 S2206X M22759/41-22 .650 .075 .105 .105 .035 .020

9、 M83519/7-7 S2207X .650 .105 .145 .145 .055 .030 M83519/7-8 S2208X .650 .170 .200 .200 .085 .050 M83519/7-9 S2209X .750 .235 .255 .255 .130 .070 M83519/7-10 S2210X .750 .275 .300 .300 .170 .100 M83519/7-11 S2211X M22759/41-24 .650 .075 .105 .105 .035 .020 M83519/7-12 S2212X .650 .105 .145 .145 .055

10、.030 M83519/7-13 S2213X .650 .170 .200 .200 .085 .050 M83519/7-14 S2214X .750 .235 .255 .255 .130 .070 M83519/7-15 S2215X .750 .275 .300 .300 .170 .100 M83519/7-16 S2216X M22759/41-26 .650 .075 .105 .105 .035 .020 M83519/7-17 S2217X .650 .105 .145 .145 .055 .030 M83519/7-18 S2218X .650 .170 .200 .20

11、0 .085 .050 M83519/7-19 S2219X .750 .235 .255 .255 .130 .070 M83519/7-20 S2220X .750 .275 .300 .300 .170 .100 1/ ALL DIMENSIONS ARE IN INCHES. QUALIFICATION: FOR QUALIFICATION AND PERIODIC TESTING PART NUMBERS M83519/7-1 THROUGH M83519/7-5 AND M83519/7-16 THROUGH M83519/7-20 SHALL BE INSTALLED. THE

12、CABLES SHALL BE IN ACCORDANCE WITH TABLE 2. THE TERMINATIONS SHALL BE INSTALLED PER THE “ASSEMBLY TO CABLE” PARAGRAPH IN AS83519 USING THE APPLICABLE CONVECTION AND INFRARED HEAT SOURCES. MATERIAL: INSULATION SLEEVE: HEAT-SHRINKABLE, MODIFIED ETFE FLUOROPOLYMER. SOLDER PREFORM AND FLUX: SN96.5AG4 PE

13、R ANSI/J-STD-006; ROM1 PER ANSI/J-STD-004. THERMAL INDICATOR: COLOR TO COLORLESS. PRE-INSTALLED LEAD: PER TABLE 1. COLOR: UNLESS OTHERWISE SPECIFIED, WHITE WITH BLACK STRIPE (9/0) TEMPERATURE RATING: -65 TO +200 C. COMPATIBLE CABLE JACKETS: THESE TERMINATIONS WILL PROVIDE ENVIRONMENTAL RESISTANCE WH

14、EN INSTALLED ON CABLES CONFORMING TO: 1. NEMA-WC27500 JACKET TYPES: 05, 08, 09, 11, 12, 14, 15, 23 AND THEIR DOUBLE JACKET EQUIVALENTS. AEROSPACE STANDARD AS83519 /7 SHEET 3 OF 3 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT- SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES

15、HAVING TIN OR SILVER PLATED SHIELDS (CLASS I) NOTES 1. WHEN PERFORMING END STRIPPED CABLE SEALING THE BEST RESULTS ARE OBTAINED WHEN THE SMALLEST SIZE TERMINATION FOR THE CABLE/LEAD WIRE COMBINED IS USED. SEALABILITY ON CABLES WITH MORE THAN THREE PRIMARIES OF 22 AWG AND LARGER REQUIRES SPECIAL PREC

16、AUTIONS. 2. THE SPLICE IS RECOMMENDED FOR CABLES RATED AT 150 C, IF SPECIAL PRECAUTIONS ARE TAKEN TO ISOLATE THE HEAT SOURCE FROM THE INSULATION. 3. REVISION INDICATOR: A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDI

17、TORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHAN

18、GES ONLY. TABLE 2 - QUALIFICATION TEST CABLES PART NUMBER MINIMUM MAXIMUM M83519/7-1, 16 M27500-30SB1S23 M27500-26NK1S11 M83519/7-2, 17 M27500-26NK1S05 M27500-18TG1S14 M83519/7-3, 18 M27500-18TG1S14 M27500-20SB3S23 M83519/7-4, 19 M27500-20SB3S23 M27500-16NK4S11 M83519/7-5, 20 M27500-16NK4S11 M27500-16SB6S14