SAE AS 85049 128F-2017 SHIELD BAND CONNECTOR ACCESSORIES ELECTRICAL BACKSHELL CATEGORY 7 (FOR AS85048 82 - 90 93 109 - 117 ACCESSORIES).pdf

1、 AEROSPACE STANDARD SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85048/82 - /90, /93, /109 - /117 ACCESSORIES) AS85049/128Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, i

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3、ESS: http:/www.sae.org ISSUED2003-06REVISED2017-10THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.F FEDERAL SUPPLY CLASS 5935 AS85049/128 SHEET 1 OF 5 REV. F PROCUREMENT SPECIFICATION: AS85049 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of t

4、echnicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it

5、 may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS58049/128F RATIONALE REVISION REQUIRED TO INCLUDE ADDITIONAL APPLICATION USER INFORMATI

6、ON AND CLARIFICATION. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. FIGURE 1 - CONFIGURATION AEROSPACE STANDARD AS85049/128 SHEET 2 OF 5 REV. F SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATE

7、GORY 7 (FOR AS85049/82 - /90, /93, /109 - /117 ACCESSORIES) FIGURE 2 - CONFIGURATION AND DIMENSIONS TABLE 1 - FIGURE 1 AND 2 CONFIGURATIONS AND DIMENSIONS CONFIG FIGURE A B .030 (0.76) C .010 (0.25) D .003 (0.08) E .015 (0.38) F REF G MAX H REF 1 1 13.94 (354.08) 14.31 (363.47) .328 (8.33) .245 (6.2

8、2) .019 (0.48) .100 (2.54) - - - 2 - - - - - - .140 (3.56) 1.750 (44.45) 3 2 14.19 (360.42) 14.31 (363.47) .350 (8.89) .245 (6.22) .019 (0.48) .074 (1.88) 2.031 (51.59) - - 4 - - - - - - .150 (3.81) 1.750 (44.45) 5 1 9.44 (239.77) 9.56 (242.82) .198 (5.03) .118 (3.00) .015 (0.38) .080 (2.03) - - - 6

9、 - - - - - - .120 (3.05) 1.12 (28.45) 7 2 8.06 (204.72) 8.18 (207.77) .195 (4.95) .115 (2.92) .015 (0.38) .053 (1.35) 2.031 (51.59) - - 8 - - - - - - .073 (1.85) 1.12 (28.45) AEROSPACE STANDARD AS85049/128 SHEET 3 OF 5 REV. F SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR

10、AS85049/82 - /90, /93, /109 - /117 ACCESSORIES) NOTES 1. THE INSTALLATION BAND SHALL BE PRE-COILED (DOUBLE WRAPPED) AND PROVIDED AS SHOWN. DIMENSIONS OF THE PRE-COILED VERSION (-2, -4, -6, AND -8) SHALL BE THE SAME AS THE UNCOILED VERSION (-1, -3, -5, AND -7), RESPECTIVELY. THE PRE-COILED VERSION PR

11、OVIDES THE INSTALLATION HEIGHT OF THE BAND. 2. DIMENSIONS ARE IN INCHES. 3. UNLESS OTHERWISE SPECIFIED, TOLERANCES SHALL BE .XX = .03, .XXX = .015. 4. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1.00 INCH (25.4 MM). 5. MILLIMETERS ARE IN PARENTHESES. 6. A BAND OVER 8

12、 INCHES LONG MAY BE A TWO PIECE WELDED CONSTRUCTION. 7. BANDS TO BE BULK PACKAGED AND IDENTIFIED PER MIL-STD-1285, BAG AND TAG (INDIVIDUAL BAND IDENTIFICATION AT MANUFACTURERS OPTION). REQUIREMENTS 1. DESIGN AND CONSTRUCTION. 2. DIMENSION AND CONFIGURATION: FIGURES 1 AND 2 AND TABLE 1. 3. MATERIAL A

13、ND FINISH: BAND SHALL BE CORROSION RESISTANT STEEL AS SPECIFIED IN ASTM A240/A240M (S30400) AND PASSIVATED IN ACCORDANCE WITH AMS-QQ-P-35, AMS2700, OR ASTM A967. 4. TOOL: TOOL USED TO ATTACH THE BAND TO A CONNECTOR ACCESSORY SHALL BE IN ACCORDANCE WITH TABLE 2. TABLE 2 - BAND INSTALLATION TOOL DATA

14、CONFIGURATION FIGURE BAND INSTALLATION TOOL REQUIREMENT ONE STEP METHOD TWO-STEP METHOD 1 1 M81306/2-01 2 3 2 M81306/1-01 4 5 1 M81306/2-02 6 7 2 M81306/1-02 8 5. PART OR IDENTIFYING NUMBER (PIN): EXAMPLE: M85049/ 128 - 3 BASIC PART NUMBER SPECIFICATION SHEET CONFIGURATION AEROSPACE STANDARD AS85049

15、/128 SHEET 4 OF 5 REV. F SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85049/82 - /90, /93, /109 - /117 ACCESSORIES) QUALIFICATION: AS85049 CATEGORY 7 AND AS STATED HEREIN. 1. INSTALLATION TEST: INSTALL TWO UNCOILED BANDS AS FOLLOWS: a. A TOTAL OF FOUR BANDS IN EACH CON

16、FIGURATION BEING QUALIFIED WILL BE NECESSARY TO CONDUCT THIS PARTICULAR TEST. SPECIMEN PREPARATION: FOLD TWO OF THE SAME BAND CONFIGURATIONS IN THE CENTER SO THE CENTER FOLD IS AS FLAT AS POSSIBLE. THE TWO REMAINING FLAT BANDS WILL BE USED AS IS. INSERT THE END OF THE FOLDED BAND OPPOSITE OF THE BUC

17、KLE THROUGH THE BUCKLE OF THE FLAT BAND UNTIL THE CENTER FOLD IS POSITIONED WITHIN THE BAND BUCKLE. REPEAT THIS PROCESS UNTIL TWO SETS OF THE BAND SPECIMENS FOR EACH CONFIGURATION BEING QUALIFIED ARE TEST READY. BAND BUCKLE STRENGTH AND STABILITY: ATTACH A 1.00 INCH .125 INCH ROUND MANDREL IN A HORI

18、ZONTAL POSITION TO THE TOP MEMBER OF A SUITABLE PULL TESTER. FORM THE TEST SPECIMEN OVER THE MANDREL AS SUCH SO THAT THE BUCKLE OF THE FLAT BAND IS POSITIONED ON THE TOP OF THE MANDREL. ATTACH ALL OF THE BAND ENDS OPPOSITE OF THE BUCKLE UNDER TEST TO THE LOWER MEMBER FIXTURE OF THE PULL TESTER IN A

19、WAY THAT EQUAL PRESSURE WILL BE APPLIED WHEN THE TWO MEMBERS MOVE IN OPPOSING DIRECTIONS. APPLY A LINEAR FORCE AT A RATE OF 1.00 INCH .25 INCH PER MINUTE UNTIL A 210 POUND MINIMUM LINEAR FORCE IS ACHIEVED FOR THE 1 AND 3 CONFIGURATIONS AND A 105 POUND MINIMUM LINER FORCE IS ACHIEVED FOR THE 5 AND 7

20、CONFIGURATIONS. HOLD FOR 1 MINUTE MINIMUM AND THEN RELEASE THE TENSION. REMOVE THE TEST SPECIMEN FROM THE TEST FIXTURES AND DISCARD THE FOLDED BAND. THE BAND BUCKLE SHALL NOT BE BROKEN, TORN, CRACKED, SEPARATED, OR DISTORTED MORE THAN 20% OF ITS ORIGINAL CONFIGURATION WHEN VISUALLY EXAMINED WITH THE

21、 UNAIDED EYE. b. ATTACH THE APPLICABLE AS81306/*-* TOOL (SEE TABLE 2) TO THE END OF THE BAND. MEASURE THE TOOLS LINEAR PULL FORCE ON THE BAND. THE FORCE SHALL BE 138 POUNDS MINIMUM TO 160 POUNDS MAXIMUM FOR CONFIGURATIONS 1 AND 3 AND 70 POUNDS MINIMUM TO 90 POUNDS MAXIMUM FOR CONFIGURATIONS 5 AND 7.

22、 c. MOUNT THE BAND ON A .20-INCH MANDREL. SLIDE THE BAND THROUGH THE BUCKLE TWO TIMES WHILE PULLING ON THE END WITH A FORCE GAGE. THE FORCE REQUIRED TO SLIDE THE BAND THROUGH THE BUCKLE SHALL NOT EXCEED 7 POUNDS. d. SECURE THE BAND TO A .25-INCH MANDREL WITH THE BAND INSTALLATION TOOL IN ACCORDANCE

23、WITH TABLE 2 AS DEFINED IN THE QUALIFIED MANUFACTURERS TOOL INSTRUCTIONS. EXAMINE THE MANDREL FOR VOIDS BETWEEN THE BAND AND THE MANDREL. THERE SHALL BE NO MORE THAN ONE VOID AREA GREATER THAN .03 INCH WHEN TRANSITIONING FROM THE BUCKLE EDGE TO THE MANDREL. e. EXAMINE THE BAND LOCKING MECHANISM. THE

24、 END OF THE BAND SHALL BE LOCKED OVER THE BUCKLE WITH A 45 MINIMUM BEND. 2. BAND TERMINATION TEST (CONFIGURATION 2 AND 4 ONLY): FOR EACH DASH NUMBER TO BE QUALIFIED, PERFORM THE FOLLOWING TESTS ON TWO BAND SPECIMENS FOR EACH ACCESSORY SHELL SIZE FOR A TOTAL OF SIX SPECIMENS. A 6-INCH BRAID SHALL BE

25、CLAMPED BY EACH SPECIMEN TO THE ACCESSORY. THE BRAID SHALL BE TIN COATED COPPER IN ACCORDANCE WITH A-A-59569 WITH A 90% COVERAGE. TWO SPECIMENS EACH SHALL BE CLAMPED TO AN M85049/82-10*03, M85049/82-18*03, AND M85049/82-28*03 ACCESSORY, RESPECTIVELY. THE BAND SHALL BE ASSEMBLED TO THE ACCESSORY WITH

26、 THE APPLICABLE BAND INSTALLATION TOOL IN ACCORDANCE WITH TABLE 2. a. BRAID RETENTION: WITH ACCESSORY SUITABLY ASSEMBLED WITH BRAID, PULL THE BRAID AT A RATE OF 1 INCH PER MINUTE TO A FORCE OF 100 POUNDS MINIMUM FOR BRAID .50 INCH AND UNDER AND 150 POUNDS MINIMUM FOR BRAID OVER .50 INCH. THE BRAID S

27、HALL NOT PULL OUT. BAND SLIPPAGE SHALL NOT EXCEED .025 INCH WHEN MEASURED FROM A FIXED POINT ON THE ADAPTER. BRAID BREAKAGE DUE TO TENSILE LOAD WILL NOT BE VIEWED AS A FAILURE. b. THERMAL AGING: THERMALLY EXPOSE THE ACCESSORY TO 150 C FOR 168 HOURS FOLLOWED BY AN ELECTRICAL RESISTANCE MEASUREMENT AT

28、 ROOM TEMPERATURE. THE APPLIED CURRENT SHALL BE 100 mA 10 mA AT A MAXIMUM OF 1.50 VDC. THE MEASUREMENT SHALL BE TAKEN FROM A POINT ON THE BRAID, WITHIN 1.0 INCH +.00 INCH/-.50 INCH BEYOND THE END OF THE ADAPTER, AND A POINT ON THE ADAPTER AT THE OPPOSITE SIDE OF THE BAND. THE ELECTRICAL RESISTANCE S

29、HALL NOT EXCEED 1.0 M. AEROSPACE STANDARD AS85049/128 SHEET 5 OF 5 REV. F SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85049/82 - /90, /93, /109 - /117 ACCESSORIES) 3. BAND TERMINATION TEST (CONFIGURATION 6 AND 8 ONLY): FOR EACH DASH NUMBER TO BE QUALIFIED, PERFORM THE

30、 FOLLOWING TESTS ON TWO BAND SPECIMENS FOR EACH ACCESSORY SHELL SIZE FOR A TOTAL OF SIX SPECIMENS. A 6-INCH BRAID SHALL BE CLAMPED BY EACH SPECIMEN TO THE ACCESSORY. THE BRAID SHALL BE TIN COATED COPPER IN ACCORDANCE WITH A-A-59569 WITH A 90% COVERAGE. TWO SPECIMENS EACH SHALL BE CLAMPED TO AN M8504

31、9/82-08*03, M85049/82-14*03, AND M85049/82-20*03 THE ACCESSORY, RESPECTIVELY. THE BAND SHALL BE ASSEMBLED TO THE ACCESSORY WITH THE APPLICABLE BAND INSTALLATION TOOL IN ACCORDANCE WITH TABLE 2. a. BRAID RETENTION: WITH ACCESSORY SUITABLY ASSEMBLED WITH BRAID, PULL THE BRAID AT A RATE OF 1 INCH PER M

32、INUTE TO A FORCE OF 50 POUNDS MINIMUM FOR BRAID .50 INCH AND UNDER AND 75 POUNDS MINIMUM FOR BRAID OVER .50 INCH. THE BRAID SHALL NOT PULL OUT. BAND SLIPPAGE SHALL NOT EXCEED .025 INCH WHEN MEASURED FROM A FIXED POINT ON THE ADAPTER. BRAID BREAKAGE DUE TO TENSILE LOAD WILL NOT BE VIEWED AS A FAILURE

33、. b. THERMAL AGING: THERMALLY EXPOSE THE ACCESSORY TO 150 C FOR 168 HOURS FOLLOWED BY AN ELECTRICAL RESISTANCE MEASUREMENT AT ROOM TEMPERATURE. THE APPLIED CURRENT SHALL BE 100 mA 10 mA AT A MAXIMUM OF 1.50 VDC. THE MEASUREMENT SHALL BE TAKEN FROM A POINT ON THE BRAID, WITHIN 1.0 INCH + .00 INCH/-.5

34、0 INCH BEYOND THE END OF THE ADAPTER, AND A POINT ON THE ADAPTER AT THE OPPOSITE SIDE OF THE BAND. THE ELECTRICAL RESISTANCE SHALL NOT EXCEED 1.0 M. APPLICATION NOTES 1. THE TOOL USED TO TERMINATE ONE BAND CONFIGURATION MAY NOT BE COMPATIBLE FOR ALL BAND CONFIGURATIONS. SEE TABLE 2 FOR THE BAND INST

35、ALLATION TOOL APPLICABLE FOR EACH BAND CONFIGURATION. 2. BAND CONFIGURATIONS -1 THROUGH -4 ARE FUNCTIONALLY INTERCHANGEABLE WITH EACH OTHER AND BAND CONFIGURATIONS -5 THROUGH -8 ARE FUNTIONALLY INTERCHANGEABLE WITH EACH OTHER PROVIDED THE APPROPRIATE INSTALLATION TOOL PER TABLE 2 IS USED. 3. FOR CON

36、NECTOR ACCESSORY PART NUMBERS AS85049/82 THROUGH /90, /93, AND /109 THROUGH /117, USE EITHER AS85049/128-1, -2, -3, OR -4 SHIELD BANDS. 4. BAND CONFIGURATIONS -5 THROUGH -8 ARE INTENDED FOR USE IN LOW PROFILE CONFINED FIT APPLICATIONS OTHER THAN STANDARD AS85049 ACCESSORIES. THE USER SHOULD VERIFY T

37、HE BAND CONFIGURATION MEETS THEIR APPLICABLE APPLICATION INSTALLATION REQUIREMENTS. 5. BANDS MUST BE DOUBLE WRAPPED COILDED BEFORE USING THE APPLICABLE INSTALLATION TOOL. FAILURE TO COMPLY WITH THIS METHOD WILL RESULT IN THE BAND NOT MEETING THE PERFORMANCE REQUIREMENTS OF THIS STANDARD. 6. BANDS SH

38、ALL BE TERMINATED ONTO CONNECTOR ACCESSORIES HAVING A SUITABLE BAND PLATFORM DESIGNED FOR THAT PURPOSE. BANDS TERMINATED ON SURFACES OTHER THAN THE INTENDED BAND PLATFORM DESIGN ARE NOT RECOMMENDED FOR USE AND MAY RESULT IN REDUCED PERFORMANCE. SPECIFICATION NOTES 1. REVISION INDICATOR: A CHANGE BAR

39、 (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.