SAE J 10-2013 Automotive and Off-Highway Air Brake Reservoir Performance and Identification Requirements Truck and Bus《汽车和非公路空气制动油箱性能和识别要求 卡车和客车》.pdf

1、_ 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQLFDO and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising tKHUHIURPLVWKHVROHUHVSRQVL

2、ELOLWRIWKHXVHU SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, st

3、ored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-079

4、0 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/PRODCODE SURFACE VEHICLE STANDARD J10 DEC2013 Issued 1959-05 Revised 2013-12 Superseding J10 NOV2007 Automotive a

5、nd Off-Highway Air Brake Reservoir Performance and Identification Requirements - Truck and Bus RATIONALE Changes are intended to clarify how and when testing is performed: which tests are done on all tanks (sections 4.1.1 and 4.3.1) and which tests are done on a sample (section 3.1) and how leak tes

6、ting (section 4.1) and integrity testing (section 4.3) are to be performed. The definition of air reservoir is expanded to include air accessory reservoirs as well as air brake reservoirs (section 1.). The allowable leak rate at working pressure is defined (sections 4.1.1 and 4.1.2.2) and references

7、 to non-metallic and non-circular reservoirs were removed (section 1.1). 1. SCOPE This SAE Standard applies to all new production air brake and air accessory reservoirs used in automotive vehicles and off-road maFKLQHV7KLVGRFXPHQWGHILQHVDQDLUUHVHUYRLUDVDUHVHUYRLUKDYLQJVLQJOHRUPXOWLSOHFRPSDUWPHQWVWKD

8、WLVused for storage of compressed air. This document does not apply to accumulators or reservoirs for storage of gases other than compressed air. 1.1 Purpose The purpose of this document is to provide MINIMUM performance requirements and a method of identifying new production air brake reservoirs. A

9、dditional requirements for corrosion resistance and pressure fatigue tests should be considered by the vehicle manufacturer. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issu

10、e of SAE publications shall apply. 2.1.1 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org ASTM B 117-95 Operating Salt Spray (Fog) Apparatus ASTM D 1654-92 Evaluation of Painted or Coated Spec

11、imens Subjected to Corrosive Environments SAE INTERNATIONAL J10 Revised DEC2013 Page 2 of 4 3. DESIGN AND PROCESS VALIDATION 3.1 Proof Tests (Done on a sample of tanks) All air reservoirs shall be capable of withstanding a hydrostatically applied internal pressure of not less than five times the UHV

12、HUYRLUVUDWHG working pressure. There shall be no indication of rupture or permanent circumferential deformation exceeding 1% after having been subjected to this test pressure for 5 min. When testing multiple compartment reservoirs, the pressure shall be applied to and exhausted from all compartments

13、 simultaneously. Then pressurize each compartment individually to 1.5 times the indicated rated working pressure to verify the baffle strength in both directions. 3.2 FMVSS Conformance (Off-Highway Applications need not comply) Initially and at a continuing frequency of not less than once annually,

14、one or more air reservoirs of each size, type (single compartment, multiple compartment, dual compartment with integral check valve) and mounting configuration must be tested for compliance to all requirements of applicable Federal Motor Vehicle Safety Standards. 3.3 The reservoirs tested per these

15、validation requirements shall be selected from production stock and shall be equipped with all permanently attached items such as mounting brackets and fitting bosses. 4. PERFORMANCE REQUIREMENTS 4.1 Leakage Tests (100% Test) Each air reservoir must be subjected to the following tests as applicable.

16、 A sealing compound may be used to seal port threads. 4.1.1 Single Compartment Reservoirs All air reservoirs shall be subjected to the indicated rated working pressure. Leakage at this pressure shall not exceed 10 std cm3/m. 4.1.2 Multiple Compartment Reservoirs without Check Valves 4.1.2.1 Reservoi

17、r Shell Perform the same test as in 4.1.1 by applying the pressure to and exhausting from all compartments simultaneously. 4.1.2.2 Reservoir Baffle Plate(s) Check for leakage and weld integrity of the internal baffle plate(s) by applying a pressure equal to the indicated rated working pressure to on

18、e side of the baffle plate(s). Leakage shall not exceed 10 std cm3/m. 4.1.3 Multiple Compartment Reservoirs with Integral Check Valves 4.1.3.1 Reservoir Shell Perform the same test as in 4.1.1 except the pressure must be applied through the supply (inlet) compartment and exhausted through the servic

19、e (exhaust) compartment. 4.1.3.2 Reservoir Baffle Plates Perform the same tests as in 4.1.2.2 by plugging the check valve closed when required. SAE INTERNATIONAL J10 Revised DEC2013 Page 3 of 4 4.1.3.3 Check Valve With a pressure equal to the indicated rated working pressure in both compartments, ex

20、haust pressure from the supply compartment. The service compartment pressure must remain at the rated working pressure. Leakage past the check valve shall not exceed 100 std cm3/m. 4.2 Corrosion Test (Done on sample of tanks) All air reservoirs shall be protected internally and externally against de

21、trimental corrosion through the use of either a corrosion-resistant base material or a suitable protective coating or treatment. Any additional tests and requirements deemed important shall be agreed upon by purchaser and seller. 4.2.1 Exterior Surface The exterior surface shall withstand a minimum

22、of 48 h exposure to salt spray in accordance with ASTM B 117-95. Upon completion of the exposure, evaluate the specimen per ASTM D 1654-92. All maximum creepage points from the scribe are to be measured. A minimum of six measurements are required on each side of the scribe (12 total). No one measure

23、ment greater than 3 mm is permissible. No corrosion spots or blisters are permissible in the unscribed area (Rating Number 10). Small openings between mounting brackets and shells shall be disregarded in the corrosion evaluation. Also, edges or areas damaged in specimen preparation or purposely unpa

24、inted areas such as threads shall be disregarded. 4.2.2 Interior Surface The interior surface shall withstand a minimum of 96 h exposure to salt spray in accordance with ASTM B 117-95. Upon completion of the exposure, evaluate the specimen per ASTM D 1654-92. All maximum creepage points from the scr

25、ibe are to be measured. A minimum of six measurements are required on each side of the scribe (12 total). No one measurement greater than 3 mm is permissible. No corrosion spots or blisters are permissible in the unscribed area (Rating Number 10). Hidden lap areas such as end cap protrusion, interna

26、l baffle crevices, and fitting boss clearances shall be disregarded in the corrosion evaluation. Also, edges or areas damaged in specimen preparation or purposely unpainted areas such as threads shall be disregarded. 4.2.3 Specimen Preparation A production reservoir shall be quartered by cutting it

27、in such a manner that each section includes 50% of the end cap and 25% of the shell. The sectioned test reservoir should have a minimum of 72 h air exposure. Then the specimen shall be scribed in accordance with 5.1 of ASTM D 1654-92. The specimen is then to be placed in the salt spray booth in a ma

28、nner to provide thorough drainage and in accordance with Section 7 of ASTM B 117-95. 4.3 Integrity Tests (100% Test for Assurance of Structural Soundness) This test is intended to assure the safety, integrity and structural soundness of each individual air reservoir. When air pressure is used to per

29、form this test, protection against explosive rupture shall be provided. The effectiveness of the protective enclosure shall be verified prior to use. 4.3.1 Single Compartment Reservoirs All air reservoirs shall be subjected to twice the indicated working pressure. Reservoirs shall be exposed to this

30、 pressure for a minimum of 2 seconds without rupture. 4.3.2 Multiple Compartment Reservoirs without Check Valves Perform the same test as in 4.3.1 by applying pressure to and exhausting pressure from all compartments simultaneously. 4.3.3 Multiple Compartment Reservoirs with Integral Check Valves Pe

31、rform the same test as in 4.3.1 except the pressure must be supplied through the supply (inlet) compartment and exhausted through the service (exhaust) compartment. SAE INTERNATIONAL J10 Revised DEC2013 Page 4 of 4 5. IDENTIFICATION All air reservoirs which meet the requirements of this document sha

32、ll be permanently identified to show the manufacturer, SAE J10 plus latest revision, the rated working pressure and the date of manufacture (day, month, and year). 6. NOTES 6.1 Marginal Indicia A change bar (l) located in the left margin is for the convenience of the user in locating areas where tec

33、hnical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. PREPARED BY THE SAE TRUCK AND BUS BRAKE SUPPLY AND CONTROL COMPONENTS COMMITTEE