SAE J 1453-1-2012 Specification for O-Ring Face Seal Connectors Part 1 - Tube Connection Details and Common Requirements for Performance and Tests《O形面密封连接器的规格 第1部分 管路连接详情和通用性能和试验要求.pdf

1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2012 SAE International All rights reserved. No part of this pub

3、lication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970

4、(outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J1453/1_201205SURFACEVEHICLESTANDARDJ1453-1 MAY2012 Issued 2007-02Revised 2012-05Sup

5、erseding J1453-1 AUG2011 Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common Requirements for Performance and Tests RATIONALEDocument was revised in order to add the O-ring fall out drop test as an informative Appendix D. FOREWORDThe JUN2002 edition of SAE J145

6、3 was published as a single document covering the requirements for inch O-ring face seal connectors with SAE J1926-2 inch stud ends. In 1995 ISO 8434-3 was published covering the requirements for O-ring face seal connectors with ISO 6149-2 metric stud ends. This revision of SAE J1453 adopts the part

7、s covered within ISO 8434-3 and the rationalized dimensions from ISO 8434-3 for both the inch and metric stud end face seal connectors. SAE J1453 has been organized into three sections as follows: 1. SAE J1453-1 - Specifications for O-Ring Face Seal Connectors - Part 1: Tube Connection Details and C

8、ommon Requirements for Performance and Tests 2. SAE J1453-2 - Specifications for O-Ring Face Seal Connectors - Part 2: Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Connectors, Caps, and Connectors with ISO 6149-2, Metric Stud Ends3. SAE J1453-3 - Specifica

9、tions for O-Ring Face Seal Connectors - Part 3: Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Connectors, Caps, and Connectors with SAE J1926-2 Inch Stud EndsSAE J1453-1 Revised MAY2012 Page 2 of 35 SAE J1453-2 parts are technically equivalent to ISO 8434-3

10、 parts; SAE J1453-3 parts are technically equivalent to SAE J1453 JUN2002 parts. Parts supplied to SAE J1453 JUN2002 shall now be supplied to SAE J1453-3. NOTE: A common face seal connection between SAE J1453 and ISO 8434-3 standards provides for manufacturing efficiency. This revision of SAE J1453

11、provides for this commonality. FIGURE 1 - TYPICAL REPRESENTATION OF O-RING FACE SEAL (ORFS) CONNECTOR WITH METRIC STUD END (SEE SAE J1453-2 FOR ISO 6149-2 STUD END CONNECTORS AND SAE J1453-3 FOR SAE J1926-2 STUD END CONNECTORS. SEE FIGURE 2 FOR TYPICAL TUBE AND HOSE CONNECTONS) SAE J1453-1 Revised M

12、AY2012 Page 3 of 35 FIGURE 2 - TYPICAL O-RING FACE SEAL CONNECTIONS TO INCH OR METRIC TUBING OR HOSE SAE J1453-1 Revised MAY2012 Page 4 of 35 TABLE 1 - QUICK REFERENCE CHART: TUBE OD TO METRIC PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATIONTEST TORQUES AND CONNECTOR WORKING PRESSURES (NOTE: In cas

13、es of conflict, values shown in the body of SAE J1453-2 and ISO 6149-2 take precedence) MetricTube OD(1)mmInchTube OD Dash Size(1)InchTube OD mmO-RingFace Seal EndThreadInO-Ring FaceSeal and Swivel EndTubeNutHexmmO-RingFace Seal EndQualificationTestTorque(2)NmPort Stud EndISO 6149-2 Thread(4)mmPort

14、Stud EndISO 6149-2NutHexmmPort Stud EndISO 6149-2 QualificationTestTorque(2)NmConnector WorkingPressure,Face Seal(3)andNonadjustable Stud EndMPaConnectorWorking Pressure,AdjustableStud End MPa6 4 6.35 9/16-18 17 25 M12X1.5 17 35 63 40 8 5 7.94 5/8-18 19 30 M14X1.5 19 45 63 40 10 6 9.52 11/16-16 22 4

15、0 M16X1.5 22 55 63 40 12 8 12.7 13/16-16 24 55 M18X1.5 24 70 63 40 16 10 15.88 1-14 30 60 M22X1.5 27 100 40 40 20 12 19.05 1-3/16-12 36 90 M27X2 32 170 40 40 22 14 22.23 1-5/16-12 41 115 M30X2 36 235 40 35 25 16 25.4 1-7/16-12 41 125 M33X2 41 310 40 35 30 20 31.75 1-11/16-12 50 170 M42X2 50 330 25 2

16、5 38 24 38.1 2-12 60 200 M48X2 55 420 25 20 50 32 50.8 2-1/2-12 75 510 M60X2 65 500 21 16 1. The size symbol for all tube sizes shall be the tube OD or nominal hose ID in millimeters, except dash size symbols maybe used for braze sleeve and weld nipple for inch tubing. 2. Torque values listed in Tab

17、le 1 are for controlled testing to establish compliance to the performance requirements as set forth in paragraph 4.2. Recommended assemblytorques bymanufacturers mayvaryfrom those shown. 3. This covers unions, caps, bulkheads, swivels and plugs. 4. Screwthreads on the port end of the connectors sha

18、ll be metric per ISO 261. SAE J1453-1 Revised MAY2012 Page 5 of 35 TABLE 2 - QUICK REFERENCE CHART: TUBE OD TO INCH PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATION TEST TORQUES AND WORKING PRESSURES (CAUTION: In case of conflict, values shown in the body of SAE J1453-3 and SAE J1926-2 take precede

19、nce.) InchTube ODDash Size(1)InchTube OD inInchTube OD mmMetricTube ODmmO-RingFace SealEndThread(2)inref.O-RingFace SealandSwivel EndTubeNutHexinO-Ring FaceSeal End Qualification(3)TestTorqueNmPort Stud EndSAE J1926-2 (ISO 11926-2) Thread(3)inref.Port Stud EndSAE J1926-2 (ISO 11926-2)AdjustableInchN

20、utHexinPort Stud EndSAE J1926-2 (ISO 11926-2) Qualification(3)Test Torque NmConnectorWorking Pressure(4),Face Seal and Nonadjust-ableStud End MPaConnectorWorking Pressure,AdjustableStudEndMPa 4 0.250 6.35 6 9/16-18 11/16 25 7/16-20 5/8 20(5)63 41.3 6 0.312 7.94 8 5/8-18 3/4 30 1/2-20 11/16 40 63 41.

21、3 6 0.375 9.52 10 11/16-16 13/16 40 9/16-18 3/4 45 63 41.3 8 0.500 12.7 12 13/16-16 15/16 55 3/4-16 15/16 85 63 41.3 10 0.625 15.88 16 1-14 1-1/8 60 7/8-14 1-1/16 100 41.3 41.3 12 0.750 19.05 20 1-3/16-12 1-3/8 90 1-1/16-12 1-3/8 170 41.3 41.3 14 0.875 22.22 22 1-5/16-12 1-1/2 115 1-3/16-12 1-1/2 23

22、5 41.3 38 16 1.000 25.4 25 1-7/16-12 1-5/8 125 1-5/16-12 1-5/8 270 41.3 34.5 20 1.250 31.75 30 1-11/16-121-7/8 170 1-5/8-12 1-7/8 285 27.5 27.5 24 1.500 38.1 38 2-12 2-1/4 200 1-7/8-12 2-1/8 370 27.5 20.7 32 2.000 50.8 50 2-1/2-12 2-7/8 510 2-1/2-12 2-3/4 540 21 17.5 1. The dash size symbol applicab

23、le to all tube ends and straight thread O-ring boss ends shall consist of the number of sixteenth inch increments contained inthe outside diameter of the tubing (nominal OD) or inside diameter of the hose (nominal hose ID). For example: 4 = 4/16 = 0.25 = 6.35 mm inch tube size or hose, or correspond

24、ing port. 2. See SAE J1453-1 for ScrewThread information. 3. Torque values listed in Table 2 are for controlled testing to establish compliance to the performance requirements set forthin paragraph 4.2. Recommended assemblytorques bymanufacturers mayvaryfrom those shown. 4. This covers unions, caps,

25、 bulkheads, swivels and plugs. 5. For 4 only, adjustable torque is given. For nonadjustable torque is 35 Nm.SAE J1453-1 Revised MAY2012 Page 6 of 35 TABLE OF CONTENTS 1. SCOPE 71.1 Purpose . 71.2 Field of Application 72. REFERENCES 72.1 Applicable Documents 73. DEFINITIONS . 94. REQUIREMENTS . 114.1

26、 Material . 114.2 Performance 124.3 Design . 134.4 Manufacturing . 144.5 Assembly Procedures Information 155. TEST METHODS AND QUALITY PROCEDURES 155.1 Test Procedures 155.2 Test Frequency . 155.3 Required Tests and Sample Size . 155.4 Test Pressures 155.5 O-Rings . 155.6 Annealing 155.7 Qualificati

27、on Test Torques 166. LABELLING, MARKING, AND PACKAGING . 166.1 Marking of Components 166.2 Connector Protection 166.3 Ordering Designations 167. NOTES 287.1 Marginal Indicia . 28APPENDIX A OPTIONAL DESIGN FOR FACE SEAL CONNECTION 29APPENDIX B RATIONALE FOR DIMENSIONS OF FORMED TUBE CONNECTIONS 31APP

28、ENDIX C SURFACE ACCEPTANCE CRITERIA FOR FACE SEAL CONNECTORS . 33APPENDIX D O-RING FALL OUT DROP TEST . 35FIGURE 1 TYPICAL REPRESENTATION OF O-RING FACE SEAL (ORFS) CONNECTOR WITH METRICSTUD END 2FIGURE 2 TYPICAL O-RING FACE SEAL CONNECTIONS TO INCH OR METRIC TUBING OR HOSE . 3FIGURE 3 RUN AND BRANC

29、H ILLUSTRATION 10FIGURE 4 O-RING FACE SEAL CONNECTION . 17FIGURE 5 BRAZE-ON SLEEVE . 19FIGURE 6 BRAZE-ON REDUCING SLEEVE 20FIGURE 7 STANDARD AND HIGH STRENGTH TUBE NUT 22FIGURE 8 CAP . 24FIGURE 9 FORMED TUBE CONNECTION . 25FIGURE 10 BULKHEAD CONNECTOR 26FIGURE 11 BULKHEAD LOCKNUT 26FIGURE 12 SWIVEL

30、END CONNECTION . 27FIGURE A1 O-RING FACE SEAL CONNECTION . 29FIGURE B1 FORMED TUBE CONNECTION . 31FIGURE C1 ACCEPTANCE CRITERIA FOR DESIGNATED SURFACES 33SAE J1453-1 Revised MAY2012 Page 7 of 35 TABLE 1 QUICK REFERENCE CHART: TUBE OD TO METRIC PORT STUD END SIZES,HEX NUT SIZES, QUALIFICATION TEST TO

31、RQUES AND CONNECTOR WORKING PRESSURES 4TABLE 2 QUICK REFERENCE CHART: TUBE OD TO INCH PORT STUD END SIZES, HEX NUT SIZES,QUALIFICATION TEST TORQUES AND WORKING PRESSURES . 5TABLE 3 FACE SEAL NUT (FIGURE 7) QUALIFICATION TEST TORQUE AND OVERTORQUE REQUIREMENTS 13TABLE 4 TEST TYPE AND SEQUENCE . 15TAB

32、LE 5 DIMENSIONS OF O-RING FACE SEAL CONNECTIONS 18TABLE 6 DIMENSIONS OF BRAZE-ON SLEEVE FOR METRIC AND INCH TUBING 19TABLE 7 DIMENSIONS OF BRAZE-ON REDUCING SLEEVE 21TABLE 8 DIMENSIONS OF TUBE NUT 23TABLE 9 DIMENSIONS OF CAP . 24TABLE 10 DIMENSIONS OF FORMED TUBE CONNECTION FOR FACE SEAL CONNECTORS(

33、1). 26TABLE 11 DIMENSIONS OF BULKHEAD CONNECTORS AND LOCKNUTS 27TABLE 12 DIMENSIONS OF SWIVEL CONNECTION . 28TABLE A1 DIMENSIONS OF O-RING FACE SEAL CONNECTION (SAE J1453 JUN2002) . 30TABLE C1 DIMENSIONS FOR SURFACE ACCEPTANCE CRITERIA FOR FACE SEAL CONNECTORS 341. SCOPE 1.1 Purpose The three parts

34、of SAE J1453 cover material, dimensional, and performance requirements of steel O-ring face seal (ORFS) connectors for tubing and the O-ring face seal interface and nut portion of hose stem assemblies for nominal tube diameters of 6 mm through 50 mm. 1.2 Field of Application These connectors are int

35、ended for general application and hydraulic systems on industrial equipment and commercial products, where elastomeric seals are acceptable to overcome leakage and variations in assembly procedures. These connectors are capable of providing leak proof full flow connections in hydraulic systems opera

36、ting from 95 kPa vacuum to the working pressures shown in Tables 1 and 2. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, these values should not be construed as guaranteed minimums. For any application, it is recommended that sufficient

37、 testing be conducted and reviewed by both the user and manufacturer to ensure that required performance levels are met. For use of these connectors in conditions outside the pressure and temperature limits specified, the manufacturers shall be consulted. Both metric and inch tubing can be accommoda

38、ted by changing only the sleeve to match the tube diameters. In the past, these connectors have been used predominantly with inch tubing. For new designs, the use of metric tubing should be considered.2. REFERENCES 2.1 Applicable Documents The following standards contain information which through re

39、ference in this text, constitute provisions of this document. All standards are subject to revision, and parties to agreements based on this document shall apply the most recent edition of the standards. Members of IEC and ISO maintain registers of currently valid International Standards. Unless oth

40、erwise indicated, the latest version of SAE publications shall apply. SAE J1453-1 Revised MAY2012 Page 8 of 35 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.

41、org.SAE J356 Welded Flash-Controlled Low-Carbon Steel Tubing Normalized for Bending, Double Flaring, and Beading SAE J515 Specification for O-Ring Materials Used with Hydraulic Connectors SAE J524 Seamless Low-Carbon Steel Tubing Annealed for Bending and Flaring SAE J525 Welded and Cold Drawn Low-Ca

42、rbon Steel Tubing Annealed for Bending and Flaring SAE J846 Coding Systems for Identification of Fluid Conductors and Connectors SAE J1453-2 Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Conn

43、ectors with ISO 6149-2 Metric Stud Ends SAE J1453-3 Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud Ends SAE J1926-2 Connections for General Use and Fluid

44、Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring SealingPart 2: Heavy-Duty (S Series) Stud Ends SAE J2593 Information Report for the Installation of Fluid Conductors and Connectors 2.1.2 ANSI Publication Available from American National Standards Institute, 25 West 43rd Street, New York

45、, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ANSI B4.2 Preferred Metric Limits and Fits 2.1.3 ASME Publications Available from the ASME, 22 Law Drive, PO Box 2900, Fairfield, NJ 07007-2900, Tel: 973-882-1170, www.asme.org.ASME B1.1 Unified Inch Screw Threads ASME B46.1 Surface Texture (Surface R

46、oughness, Waviness and Lay) 2.1.4 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B 633 Standard Specifications for Electrodeposited Coatings of Zinc on Iron and Steel ASTM B 117 Method

47、of Salt Spray (Fog) Test SAE J1453-1 Revised MAY2012 Page 9 of 35 2.1.5 ISO Publications Available from American National Standards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ISO 48 Vulcanized rubbers - Determination of hardness (Hardness between 30 and

48、85 IRHD) ISO 68-2 ISO general purpose screw threads - Basic profile - Part 2: Inch screw thread ISO 2768-1 General Tolerances - Part 1: Tolerances for linear and angular dimensions without individual tolerances indicationsISO 3304 Plain end seamless precision steel tubes, technical conditions of del

49、ivery ISO 3305 Plain end welded precision steel tubes ISO 3448 Industrial liquid lubricants - ISO viscosity classification ISO 4397 Fluid power systems and components - Connectors and associated components - Outside diameters of tubes and inside diameter of hoses ISO 5598 Fluid power systems and components - Vocabulary ISO 5864 ISO inch screw threads - Allowances and tolerances ISO 6149-2 Connections for flu