SAE J 1754-3-2015 Hose Assemblies Hydraulic J517 100R Series Hose - Part 3 Procurement and Ordering Information.pdf

1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J1754/3_201510 SURFACE VEHICLE STANDARD J1754-3 OCT2015 Issued 2007-10 Revised 2

5、015-10 Superseding J1754-3 AUG2010 Hose Assemblies, Hydraulic, J517 100R Series Hose - Part 3: Procurement and Ordering Information RATIONALE Additional information was supplied in Table 3, Appendix A and Appendix B for SAE 100R5 and 100R14 hoses. 1. SCOPE This SAE Standard covers procurement and or

6、dering information for hose assemblies using SAE Standard J517 100R Series hoses and connectors specified in SAE Standard J516 or all parts of ISO 12151 for use in hydraulic systems using petroleum based hydraulic fluids. NOTE: Working pressure is defined as maximum system pressure. 2. REFERENCES 2.

7、1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001

8、 Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J343 Test and Test Procedures for SAE 100R Series Hydraulic Hose and Hose Assemblies SAE J516 Hydraulic Hose Fittings SAE J517 Hydraulic Hose SAE J846 Coding Systems for Identification of Fluid Conductors

9、and Connectors SAE J1754-1 Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced - Part 1: Procurement Document SAE J1754-2 Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced - Part 2: Ordering Information SAE INTERNATIONAL J1754-3 OCT2015 Page 2 of 11 2.1.2 ASTM Publications Available fr

10、om ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM B 117 Standard Test Method of Salt Spray (Fog) Testing 2.1.3 ISO Publications Available at http:/webstore.ansi.org/ ISO 4406 Hydraulic fluid power - Fluids - Method of

11、 coding level of contamination by solid particles ISO 12151-1 Connections for hydraulic fluid power and general use - Hose fittings - Part 1: Hose fittings with ISO 8434-3 O-ring face seal ends ISO 12151-2 Connections for hydraulic fluid power and general use - Hose fittings - Part 2: Hose fittings

12、with ISO 8434-1 24 cone ends ISO 12151-3 Connections for hydraulic fluid power and general use - Hose fittings - Part 3: Hose fittings with ISO 6162 flange ends ISO 12151-4 Connections for hydraulic fluid power and general use - Hose fittings - Part 4: Hose fittings with ISO 6149 metric stud ends IS

13、O 12151-5 Connections for hydraulic fluid power and general use - Hose fittings - Part 5: Hose fittings with ISO 8434-2 37 flare ends ISO 12151-6 Connections for hydraulic fluid power and general use - Hose fittings - Part 6: Hose fittings with ISO 8434-6 60 cone ends 2.2 Related Publications The fo

14、llowing publications are provided for information purposes only and are not a required part of this SAE Technical Report. 2.2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside

15、USA), www.sae.org. SAE J1176 External Leakage Classifications for Hydraulic Systems SAE J1273 Recommended Practices for Hydraulic Hose Assemblies SAE J1405 Optional Test Procedures for Hydraulic Hose Assemblies 2.2.2 ISO Publications Available at http:/webstore.ansi.org/ ISO 3448 Industrial liquid l

16、ubricants - ISO viscosity classification ISO 4397 Fluid power systems and components - Connectors and associated components - Nominal outside diameters of tubes and nominal inside diameters of hoses SAE INTERNATIONAL J1754-3 OCT2015 Page 3 of 11 3. REQUIREMENTS 3.1 Hose Assembly Construction Hose us

17、ed in assemblies shall be per SAE J517. Connectors shall be in accordance with either SAE J516 or ISO 12151 and capable of meeting the performance requirements of this standard. 3.2 Dimensions Hose shall conform to all the dimensions in SAE J517. Hose concentricity shall be in accordance with SAE J1

18、754-1, Table 11. Connector dimensions shall be per SAE J516 or ISO 12151. Hose assemblies shall conform to the applicable part standard or engineering drawing. Double bent tube (double elbow) assemblies are not recommended and are considered non-standard due to the detrimental effects of twist on th

19、e hose. 3.3 Hose Classifications Hose assemblies shall conform to SAE J1754-1, Table 12, Class C. 3.4 Performance Hose assemblies shall satisfy the performance requirements in SAE J1754-1 paragraph 4.3. 3.5 Application Factors See application factors in SAE J1754-1 paragraph 3.5. 3.6 First Time Supp

20、liers When required by the purchaser, first time suppliers of each hose assembly size may need to supply documentation that products meet the requirements of SAE J1754-1 paragraphs 4.3.1 through 4.3.9. 3.7 Age Control See age control requirements in SAE J1754-1 paragraph 3.7. 3.8 Marking See marking

21、 requirements in SAE J1754-1 paragraph 3.8. 3.9 Workmanship Workmanship shall be of the quality necessary to produce hose assemblies free from all defects that could affect proper form, fit and function in service. 3.10 Cleanliness Hose assemblies shall meet the cleanliness requirement of ISO 4406 C

22、ode Number 19 / 16 with no particle size exceeding 0.8 mm or the cleanliness requirement specified by the purchaser. SAE INTERNATIONAL J1754-3 OCT2015 Page 4 of 11 3.11 Finish The external surfaces and threads of carbon steel parts shall be plated or coated with a suitable material that passes a 96

23、h salt spray test in accordance with ASTM B 117. Any appearance of red rust during the 96 h salt spray test shall be considered failure, except for the following: a. All internal fluid passages. b. Edges such as hex points, serrations and crests of threads where there may be mechanical deformation o

24、f the plating or coating typical of mass-produced parts or shipping effects. c. Areas where there is mechanical deformation of the plating or coating caused by crimping, flaring, bending and other post-plate metal forming operations. d. Areas where the parts are suspended or affixed in the test cham

25、ber where condensate can accumulate. Parts manufactured to this document shall not be cadmium plated. Hexavalent chromate coatings are not preferred for commercial and industrial usage due to environmental reasons. Internal fluid passages shall be protected from corrosion during storage and shipping

26、 Changes in plating may affect torque and require re-qualification, when applicable. 4. TESTS Tests are conducted in accordance with SAE J343 unless otherwise specified. 4.1 Responsibility for Tests See responsibility for tests in SAE J1754-1 paragraph 4.1. 4.2 Classification of Tests See classific

27、ation of tests in SAE J1754-1 paragraph 4.2. 4.3 Qualification Tests See qualification tests in SAE J1754-1 paragraph 4.3. 4.4 Quality Conformance Tests See quality conformance tests in SAE J1754-1 paragraph 4.4. 5. PRODUCT APPROVAL See SAE J1754-2 for agreement between purchaser and supplier. 6. PA

28、CKAGING Packaging shall be as specified in the contract or purchase order, or as agreed upon between the purchaser and supplier. SAE INTERNATIONAL J1754-3 OCT2015 Page 5 of 11 7. ORDERING DATA The following data shall be required when ordering per this standard: a. Title and date of this document. b

29、 Applicable design parts standard and/or engineering drawing. c. Connector material. d. Quantity. e. When qualification testing is required per paragraph 3.6 and 4.3. f. When performance tests are specified per SAE J1754-1 paragraph 4.4.2. g. Type of packaging required. Table 1 - SAE J517 100R seri

30、es hose codes SAE J517 100R Hose(1)R1AT R1S R2AT R2S R3 R4 R5 R6 R7 R8 R12 R13 R14A R14B R15 R16 R16S R17 R18 R19 SAE J846 Designation 53 95 54 55 44 45 46 47 48 49 77 78 79 80 90 91 99 93 94 A5 SAE J1754-3 Designation A B C D E F G H J K L M N P Q R S T U W 1. See SAE J517, Appendix B1 or SAE J846.

31、 Table 2 - Hose cover type codes Standard Synthetic Rubber Cover Intermediate (Medium Abrasion) Cover High Abrasion Cover 1 2(1)3(1)1. Hose cover type material per purchasers approved material specification. SAE INTERNATIONAL J1754-3 OCT2015 Page 6 of 11 Table 3 - Hose and connector size identificat

32、ion codes SAE HOSE DASH SIZE EXCEPT 100R5 AND 100R14(1)02 03 04 05 06 08 10 12 16 20 24 32 40 48 ISO HOSE SIZE(2)3.2 5 6.3 8 10 12.5 16 19 25 31.5 38 51 63 78 SAE HOSE DASH SIZE FOR 100R5 AND 100R14(1)03 04 05 06 07 08 10 12 14 16 18 20 24 32 40 48 ISO HOSE SIZE(2)3.2 5 6.3 8 10 11 12.5 16 19 22 25

33、29 35 46 60 76 LETTER DESIGNATION C D E F G H J K M N V P R T U W NOTE: Hose size columns line up with the appropriate standard connector end size in the following Table. SAE CONNECTOR DASH SIZE(3)CODE 02 03 04 05 06 08 10 12 14 16 18 20 24 32 40 48 ISO 12151-1 CONNECTOR SIZE(4)S 6 8 10 12 16 20 25

34、30 38 ISO 12151-2 CONNECTOR SIZE-L(5)L 6 8 10 12 15 18 22 28 35 42 ISO 12151-2 CONNECTOR SIZE-S(6)S 8 10 12 16 20 25 30 38 ISO 12151-3 CONNECTOR SIZE-L(5)L 13 19 25 32 38 51 ISO 12151-3 CONNECTOR SIZE-S(6)S 13 19 25 32 38 51 ISO 12151-4 CONNECTOR SIZE-L(5)L M12 M14 M16 M18 M22 M27 M33 M42 M48 ISO 12

35、151-4 CONNECTOR SIZE-S(6)S M12 M14 M16 M18 M22 M27 M33 M42 M48 ISO 12151-5 CONNECTOR SIZE(7)L 6 8 10 12 16 20 25 30 38 50 ISO 12151-6 CONNECTOR SIZE(7)L 6 8 10 12 16 20 25 30 38 50 LETTER DESIGNATION C D E F G H J K M N V P R T U W 1. Hose dash size is based on inches, with each dash size equal to 1

36、/16 inch, except SAE 100R5 and 100R14. 2. ISO hose size is based on the equivalent SAE J517 inch hose sizes per ISO 4397, where applicable. 3. Connector dash size is based on inch tubing, with each dash size equal to 1/16 inch. 4. ISO connector size is based on ISO 12151-1 with S (Heavy duty series)

37、 only. 5. ISO connector size is based on ISO 12151-2, 3 and 4 with L (Light duty series). 6. ISO connector size is based on ISO 12151-2, 3 and 4 with S (Heavy duty series). 7. ISO connector size is based on ISO 12151-5 and 6 with L (Light duty series) only. NOTE: In Appendix B drawing, the end sizes

38、 will need to be filled in the blank space, due to the different end sizes in each of the ISO 12151 standards for each letter code. Example: If a 12151-1 end connection with a 13/16-16 UN thread is used, the size and code would be 12 / H. Table 4 - Sleeve codes(1)Code Sleeve Type A Steel Flat Armor

39、Guard B Steel Round Spring Guard C Thermoplastic Sleeve D Textile Polyamide Sleeve E Fire Sleeve F Plastic Flat Armor Guard W None X See Drawing 1. Full length sleeve over entire hose is assumed on hose assembly. If partial length sleeve is required on hose assembly, place an “X” to see drawing. SAE

40、 INTERNATIONAL J1754-3 OCT2015 Page 7 of 11 Table 5 - Hose curvature orientation codes(1)Top Front Not Required VIEW P R T U W 1. Hose curvature orientation to be used when required for ease of assembly. Table 6 - Hose operating temperature range codes Code Temperature Range A Same as SAE J517 100R

41、series specification X See drawing for hose temperature rating Table 7 - Hose fitting coupling attachment type codes(1)Code Coupling Attachment Type C Worm gear clamp for use with SAE J1231 beaded ends and SAE 100R3 and 100R4 type hoses F Field attachable (screw together) M Field attachable (screw t

42、ogether), for assembly with a mandrel and SAE 100R5 type hoses P Permanently attached S Field attachable (segment clamp) X See drawing for hose fitting coupling attachment type 1. Letter codes are per J846 identification coding. Table 8 - ISO 4406 cleanliness requirement codes Code Cleanliness Requi

43、rement A Per SAE J1754-1 Part 1, ISO 4406 cleanliness requirement B ISO 4406 code 18/13 with maximum particle size of 0.5 mm in the largest dimension X See drawing for cleanliness requirement SAE INTERNATIONAL J1754-3 OCT2015 Page 8 of 11 7.1 Part Identification Numbers J1754-3 A L 1 C 53 24 G 53 14

44、 G G P W 00450 C 000 W 0 A A X DESCRIPTION Place an “X” to see drawing or “W” for no drawing ISO 4406 Cleanliness Code Number (See SAE J1754-3, Table 8) Operating Temperature Range (See SAE J1754-3, Table 6) SAE 100R Series Hose - Default to “0” Hose Curvature Orientation (See SAE J1754-3, Table 5)

45、Fitting Displacement Angle (See SAE J1754-3, Appendix A or B) Fitting Material Code - Default to “C” (See SAE J846, Table 10) Hose Assembly Overall Length in mm Sleeve Code (See SAE J1754-3, Table 4) Coupling Attachment Type (See SAE J1754-3, Table 7) Hose Dash Size (See SAE J1754-3, Table 3) Second

46、 End Connection Size (See SAE J1754-3, Table 3) Second End Connection Shape (See SAE J846, Table 7) Second End Connection Description (See SAE J846, Table 6B) First End Connection Size (See SAE J1754-3, Table 3) First End Connection Shape (See SAE J846, Table 7) First End Connection Description (See

47、 SAE J846, Table 6B) Hose Class - Default to “C” (See SAE J1754-1, Table 12) Hose Cover Type (See SAE J1754-3, Table 2) SAE J1754-3 Hose Designation (See SAE J1754-3, Table 1) SAE or ISO Nomenclature (See SAE J1754-3, Appendix A or B) Standard Number Example of Hose Assembly Part Number: J1754-3AL1C

48、5324G5314GGPW00450C000W0AAX NOTE 1: “X” to be used for identifying special conditions that require a drawing. NOTE 2: “W” to be used for identifying all letters not required in the coding identification. NOTE 3: “0” to be used for identifying all numbers not required in the coding identification. NOTE 4: The Hose Class “C” and the SAE 100R Series Hose “0” defaults are used to ensure the SAE J1754-3 part number includes the same number of fields as the SAE J1754-2 part number. Figure 1 - Example of hose assembly part number SAE INTERNATIONAL J1754-3 OCT2015 Page 9 of 11 8. NOTES 8.1 Rev