SAE J 20-1-2002 Coolant Hose.pdf

1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefro

2、m, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2009 SAE InternationalAll rights reserved. No part of this publication may be

3、reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: 724-776-4970 (outside USA)Fax: 724-

4、776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSURFACEVEHICLESTANDARDJ20-1REAF.JUN2009Issued 2001-11Reaffirmed 2009-06Superseding J20-1 JUN2002Coolant Hose(Supplement to SAE J20 for Government Use Replacing Part of MS52130)1. ScopeThis SAE Standard provides ordering informati

5、on for any SAE 20R1 through SAE 20R4 hose type(such as EC, HT, LT, or combination thereof.) It is a supplement for Government use but may be used byothers.2. References2.1 Applicable PublicationsThe following publications form a part of this specification to the extent specifiedherein. Unless otherw

6、ise indicated, the latest version of SAE publications shall apply.2.1.1 SAE PUBLICATIONAvailable from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.SAE J20Coolant System Hoses2.1.2 ISO PUBLICATIONAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002.ISO 9001Quality systemsModel

7、for quality assurance in design, development, production, installationand servicing2.1.3 GOVERNMENT PUBLICATIONSAvailable from U. S. Government, DOD SSP, Subscription Service Division,Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094Federal Specification ZZ-H-428Hose; Non-Metallic and Hos

8、e; Preformed: (for Coolant Systems ofAutomotive and Other Liquid-Cooled Engines)Military Drawing MS52130Hose, Nonmetallic: Straight, Engine Coolant2.1.4 AUTOMOTIVE INDUSTRY PUBLICATIONAvailable from AIAG, 26200 Lasher Road, Suite 200, Southfield, MI48034-7100.QS 9000Quality System RequirementsSAE J2

9、0-1 Reaffirmed JUN2009-2-3. Technical RequirementsThe following requirements are in addition to the requirements of SAE J20.3.1 CertificationManufacturers/suppliers of hose to the Government must be ISO-9001 or QS-9000 certifiedand provide their certification to the Government before providing SAE 2

10、0R1, 20R2, 20R3 or 20R4 hose.3.2 LengthsThe lengths shall comply with SAE J20 tolerances.3.3 Inside DiametersThe inside diameters specified in Table 1 shall comply with SAE J20 tolerances.TABLE 1CROSS REFERENCE OF NOMINAL INSIDE DIAMETERS AND APPLICABILITYJ20Nominal Size(mm)MS52130SizeNo.MS52130Nomi

11、nal ID (inch)R1HoseR2HoseR3HoseR4Hose10 01 3/8 X X X13 02 1/2 X X X16 03 5/8 X X X19 04 3/4 X X X22 05 7/8 X X X25 06 1 XXXX9 7 -/832 08 14 XXXX33 09 1-5/16 X X X35 10 1-3/8 X X X37 11 1-7/16 X X X38 12 1-1/2 X X X40 13 1-9/16 X X X41 14 1-5/8 X X X44 15 1-3/4 X X X48 16 1-7/8 X X X51 17 2 X X X54 1

12、8 2-1/8 X X X57 19 2-1/4 X X X60 20 2-3/8 X X X64 21 2-1/2 X X X67 22 2-5/8 X X X70 23 2-3/4 X X X73 24 2-7/8 X X X76 25 3 X X X79 26 3-1/8 X X X83 27 3-1/4 X X X86 28 3-3/8 X X X89 29 3-1/2 X X X95 30 3-3/4 X X102 31 4 X X114 32 4-1/2 XSAE J20-1 Reaffirmed JUN2009-3-3.4 Wall Thickness RangeWall gau

13、ge range shall comply with SAE J20.3.4.1 WALL THICKNESS FOR SAE 20R1 HEAVY-DUTY TYPE HOSEThere are two wall thicknesses available for R1Hose per SAE J20 paragraph 6.3. Standard wall thickness hose is 4.3 mm to 5.6 mm wall. Heavy WallThickness hose is 5.8 to 7.1 mm wall. The part number code for stan

14、dard wall is “S” and for heavy wall is“H”. See part numbering example in 4.1.3.5 Bulk HoseBulk hose shall be furnished in lengths of 3.66, 7.62, or 12.19 m (12, 25, or 40 ft, respectively) orin multiples thereof, except that on such orders up to 10% may be furnished in random lengths over 4.57 m(15

15、ft). An additional 10% may be furnished in random lengths over 915 mm (36 in).3.6 Markings for U.S. Government use onlyFor U.S. Government use only, marking shall consist of thefollowing:a. Part Identification Number (see 4.2)b. Manufacturers Identification code (CAGE) or trademark symbolc. Month an

16、d year of manufacture3.6.1 If there is insufficient space on the hose for the required marking due to small ID hose or too short a straightlength, a label carrying the required information shall be taped around the individual pieces of hose in lieu ofthe standard method of marking.3.6.2 Marking for

17、non-Government users shall be agreed upon by the customer and manufacturer.4. Notes4.1 Part Identification NumberPart numbers shall be constructed as indicated in Figure 1.FIGURE 1PART IDENTIFICATION NUMBEREXAMPLESAE-20R1LTH-A-51X280 indicates a hose with low temperature characteristics, heavy wall,

18、 in aClass A compound that is nominally 51 by 280 mm (50.8 mm (2.00 in) ID by 279.4 mm (11.00 in)length.)4.2 Government Specification ReplacementThis document is a replacement for Military Drawing MS52130,“Hose, Nonmetallic: Straight, Engine Coolant” and portions of Federal Specification ZZ-H-428, “

19、Hose;Non-Metallic and Hose; Preformed: (for Coolant Systems of Automotive and Other Liquid-Cooled Engines.)”4.3 Cross Reference InformationTable 2 shows the relationship between designations in this document andZZ-H-428. MS52130 provided part numbers for ZZ-H-428, Types I through IV hose. SAE J20-1

20、Reaffirmed JUN2009-4-4.4 Key WordsAutomotive, coolant hose, flexible hose, heater hose, preformed hose, wire reinforced hose.4.5 Marginal IndiciaThe change bar (l) located in the left margin is for the convenience of the user in locatingareas where technical revisions have been made to the previous

21、issue of the report. An (R) symbol to the leftof the document title indicates a complete revision of the report.PREPARED BY THE SAE NON-HYDRAULIC HOSE COMMITTEETABLE 2CROSS REFERENCE DESIGNATIONSJ20DesignationJ20 ClassZZ-H-428 TypeZZ-H-428 GradeZZ-H-428 ClassSAE-20R1ECLTH A II A 2SAE-20R1ECLTH A II

22、A 4SAE-20R1ECH B II B 1SAE-20R1ECH C II B 2SAE-20R1ECH D-1 II B 3SAE-20R1ECH D-3 II B 4SAE-20R1ECLTS A I A 2SAE-20R1ECLTS A I A 4SAE-20R1ECS B I B 1SAE-20R1ECS C I B 2SAE-20R1ECS D-1 I B 3SAE-20R1ECS D-3 I B 4SAE-20R3ECLT A IV A 2SAE-20R3ECLT A IV A 4SAE-20R3EC B IV B 1SAE-20R3EC C IV B 2SAE-20R3EC

23、D-1 IV B 3SAE-20R3EC D-3 IV B 4SAE-20R4ECLT A III A 2SAE-20R4ECLT A III A 4SAE-20R4EC C III B 2SAE-20R4EC D-1 III B 3SAE-20R4EC D-3 III B 4SAE J20-1 Reaffirmed JUN2009RationaleAt the request of the military revised the applicable paragraphs and cross reference Table 2 to addwall thickness “S” standa

24、rd and “H” heavy wall.An error was made in the cross-reference from ZZ-H-428 to SAE J20 hose. ZZ-H-428 Type 1 hose wasnot wire reinforced so it is equivalent to SAE J20 R1 not SAE J20 R2 (R2 is wire reinforced hose). Whenthe hose suppliers were asked to quote the hoses by DSCC then the error was unc

25、overed.Another error was found in the first column, 5th SAE number ends in an “N” and should end in an “H”.There was no SAE J20 “N” callout.SAE J20R1 hose has two thicknesses “S” = standard and “H” = heavy wall so the part number cross-reference must indicate which wall thickness to purchase as the

26、equivalent to the old ZZ-H-428 Type 1standard wall. First column, second paragraph an “S” was added to each SAE-R1 part number.Relationship of SAE Standard to ISO StandardNot applicable.ApplicationThis SAE Standard provides ordering information for any SAE 20R1 through SAE 20R4 hosetype (such as EC,

27、 HT, LT, or combination thereof.) It is a supplement for Government use but may beused by others.Reference SectionSAE J20Coolant System HosesISO 9001Quality systemsModel for quality assurance in design, development, production,installation and servicingFederal Specification ZZ-H-428Hose; Non-Metallic and Hose; Preformed: (for Coolant Systems ofAutomotive and Other Liquid-Cooled Engines)Military Drawing MS52130Hose, Nonmetallic: Straight, Engine CoolantQS 9000Quality System RequirementsDeveloped by the SAE Non-Hydraulic Hose Committee