SAE J 2258-2016 Light Utility Vehicles.pdf

1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2016 SAE InternationalAll rights reserved. No part of this publi

3、cation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (out

4、side USA)Fax: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on thisTechnical Report, please visithttp:/standards.sae.org/J2258_201611SURFACE VEHICLESTANDARDJ2258 NOV2016Issued 1996-01Revised 2016-11Superseding J2258 DEC2010Light

5、 Utility VehiclesRATIONALEScope - tracks added to Scope to include those variations.Publications - SAE J386 and SAE J2292 added while J114, J140, J141, J339, J383, and J384 removed as references for occupant restraints Definitions - Gross Vehicle Weight Rating added. Curb Weight, Rated Capacity, Tes

6、t Load and other definitions revised for clarityOccupant Protection Systems - Occupant Restrain section now reference SAE J386 and SAE J2292 to allow for Type 2 (3-point) systems. This allows for the restraint components and assemblies to be marked for identification. Revised Figure 2 to incorporate

7、 metric units.Stability clarified the pass and failure Test Acceptance criteria for the Lateral Stability TestBraking clarified the application force in the Service Brake Test ProcedureSpark Arrestors added section to include spark arrestorsFOREWORDThis Standard has been formulated with the SAE as s

8、ponsor in accordance with the accepted practice and procedures of the SAE and the following scope. Establishment of the requirements relating to the elements of design, operation, and maintenance; also, the standardization relating to principal dimensions to facilitate test methods and test procedur

9、es of Light Utility Vehicles.One purpose of the document is to serve as a guide to governmental authorities having jurisdiction over subjects within the scope of the document. It is expected, however, that the document will find a major application in industry, serving as a guide to manufacturers, p

10、urchasers, and operators of the equipment.If adopted for governmental use, references to other national standards may be changed to refer to the corresponding governmental regulations. A second purpose of this standard is to provide design and performance requirements to aid in minimizing accidents

11、and injuries associated with the operation and maintenance of Light Utility Vehicles.SAE INTERNATIONAL J2258 NOV2016 Page 2 of 31The use of light utility vehicles is subject to certain hazards that cannot be eliminated by mechanical means, but only by theexercise of intelligence, care, and common se

12、nse. It is therefore essential to have competent and careful operators, who are not physically or mentally impaired, thoroughly trained in the safe operation of the equipment and the handling of the loads. It is recommended that the operator be capable of obtaining a valid motor vehicle operators li

13、cense. Serious hazards include, but are not limited to, hillside operation, overloading, instability of the load, oversize loads, poor maintenance, and using equipment for a purpose for which it was not intended or designed.TABLE OF CONTENTS1. SCOPE 31.1 Purpose and Effective Date 31.2 Effective Dat

14、e 32. REFERENCES 32.1 Applicable Documents 32.1.1 SAE Publications. 32.1.2 ACGIH Publication 42.1.3 ANSI Publications . 42.1.4 ISO Publications 42.1.5 NASA Publication 42.1.6 NFPA Publications 52.1.7 SVIA Publication . 52.1.8 Underwriters Laboratories Publications 53. PART I - INTERPRETATION, TERMS

15、AND DEFINITIONS FOR LIGHT UTILITY VEHICLES. 53.1 Interpretation and Definitions 53.1.1 Mandatory and Advisory Rules . 53.1.2 Terms 53.1.3 Definitions . 54. PART II - FOR THE CONTROLLING PARTY 85. OPERATING SAFETY RULES AND PRACTICES 86. MAINTENANCE PRACTICES 87. PART III - FOR THE MANUFACTURER - DES

16、IGN AND CONSTRUCTION STANDARDS. 87.1 Introduction . 87.2 Nameplates, Markings, and Instructions. 87.3 General Requirements 97.4 Steering. 127.5 Travel Controls 127.6 Lighting and Marking. 137.7 Speed Tests 157.8 Stability Tests 157.9 Brakes . 198. SPARK ARRESTORS. 229. NOTES 239.1 Revision Indicator

17、 23SAE INTERNATIONAL J2258 NOV2016 Page 3 of 31APPENDIX A GLOSSARY OF COMMONLY USED WORDS AND PHRASES . 24APPENDIX B 26FIGURE 1 MARKING FOR LIFT-OUT BATTERY TRAY . 9FIGURE 2 VEHICLE LATERAL STABILITY VERSUS SPEED . 11FIGURE 3A REAR VIEW, BLOCK ON RIGHT SIDE FIGURE 3B - RIGHT SIDE, BLOCK ON LEFT SIDE

18、 . 12FIGURE 3 TEST DEVICE FOR OPERATOR PROTECTIVE STRUCTURE . 12TABLE 1 UPPER BEAM. 13TABLE 2 LOWER BEAM 13FIGURE 4 VEHICLE PLACEMENT ON LATERAL TILTING PLATFORM. 17FIGURE 5 VEHICLE PLACEMENT ON LATERAL TILTING PLATFORM. 17FIGURE 6 VEHICLE PLACEMENT, LONGITUDINAL PLATFORM DOWNHILL INDICATED 18FIGURE

19、 7 VEHICLE PLACEMENT, LONGITUDINAL PLATFORM, UPHILL INDICATED. 191. SCOPEThis SAE Standard defines requirements relating to the elements of design, operation, and maintenance of light utility vehicles. The safety specifications in this document apply to any self-propelled, operator-controlled, off-h

20、ighway vehicle 1829 mm (72 in) or less in overall width, exclusive of added accessories and attachments, operable on three or more wheels or tracks, primarily intended to transport material loads or people, with a gross vehicle weight of 2500 kg (5500 lb) or less, and a maximum design speed less tha

21、n or equal to 40.23 km/h (25 mph).This document is not intended to cover Go-Karts (ASTM F2007-07a), Fun-Karts (ASTM F2011-02e1), Dune Buggies, andall terrain vehicles (ATVs) complying with ANSI/SVIA 1.1.1 Purpose and Effective DateThe purpose of this document is to promote safety in the design, appl

22、ication, operation, and maintenance of light utility vehicles. This document may be used as a guide by governmental authorities desiring to formulate safety rules and regulations. This document is also intended for voluntary use by others associated with manufacturing or utilizing light utility vehi

23、cles.1.2 Effective DateThe effective date for this document is the date of publication.2. REFERENCES2.1 Applicable DocumentsThe following publications form a part of this specification to the extent specified herein. The following publications and standards contain provisions, which through referenc

24、e in this text constitute provisions of this SAE Standard. At the time of publication of this standard, the contents of the published editions of the indicated references were recognized as being valid and applicable. All standards are subject to revision, and parties are encouraged to investigate t

25、he possibility of applying the most recent editions of the standards referenced below. The latest issue of SAE Publications shall apply.2.1.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4

26、970 (outside USA), www.sae.org.SAE J115 Safety SignsSAE J268 Rear View Mirrors - MotorcyclesSAE J386 Operator Restraint System for Off-Road Work MachinesSAE J585 Tail Lamps (Rear Position Lamps) for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE INTERNATIONAL J2258 NOV2016 Page 4 of 31S

27、AE J586 Stop Lamps for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE J588 Turn Signal Lamps for Use on Motor Vehicles Less than 2032 mm in Overall WidthSAE J592 Sidemarker Lamps for Use on Road Vehicles Less than 2032 mm in Overall WidthSAE J594 Reflex ReflectorsSAE J843 Brake System R

28、oad Test Code - Passenger Car and Light-Duty TruckSAE J1718 Measurement of Hydrogen Gas Emission from Battery-Powered Passenger Cars and Light Trucks During Battery ChargingSAE J2292 Combination Pelvic/Upper Torso (Type 2) Operator Restraint Systems for Off-Road Work Machines2.1.2 ACGIH PublicationA

29、vailable from American Conference of Governmental Industrial Hygienists, 1330 Kemper Meadow Drive, Cincinnati, OH 45240, Tel: 513-742-2020, www.acgih.org.2003 TLVs and BEIs ACGIH Publication #0103, ISBN: 1-882417-49-62.1.3 ANSI PublicationsCopies of these documents are available online at http:/webs

30、tore.ansi.org/ANSI Z535.4 Product Safety Signs and Labels2.1.4 ISO PublicationsCopies of these documents are available online at http:/webstore.ansi.org/ISO 1044 Industrial Trucks - Lead Acid Traction Batteries for Electric Trucks - Preferred VoltagesISO 3287 Powered Industrial Trucks, Control Symbo

31、lsISO 3864 Graphical Symbols, Safety Colours and Safety SignsISO 3691 Powered Industrial Trucks - Safety CodeISO 11684 Tractors, Machinery for Agriculture and Forestry, Powered Lawn and Garden Equipment - Safety Signs and Hazard Pictorials2.1.5 NASA PublicationAvailable from National Technical Infor

32、mation Service, 5285 Port Royal Road, Springfield, VA 22161, Tel: 703-605-6000,www.ntis.gov.Man-Systems Integration Standards, Volume I, Section 3, ANTHROPOMETRY AND BIOMECHANICShttp:/msis.jsc.nasa.gov/sections/section03.htmSAE INTERNATIONAL J2258 NOV2016 Page 5 of 312.1.6 NFPA PublicationsAvailable

33、 from National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02169-7471, Tel: 617-770-3000, www.nfpa.org.NFPA 30 Flammable and Combustible Liquids CodeNFPA 58 Storage and Handling of Liquefied Petroleum GasesNFPA 505 Fire Safety Factory Mutual Engineering Corp.) using nationally recog

34、nized testing standards.3.1.3.4 AttachmentComponents designed primarily to perform a specific task and for mounting on a specific machine, that may utilize the machines power and control system. These attachments may be detachable, but are not intended to be universally adaptable to other machines (

35、i.e., top dresser, spreader, etc.).3.1.3.5 Battery - Electric VehicleAn electric vehicle in which the power source is a storage battery(s).3.1.3.6 Body RestraintA hand hold or combination hand hold/hip restraint, anchored securely to the body or seat platform of the vehicle creating a barrier to hel

36、p prevent an occupant from sliding outside of the vehicle.3.1.3.7 Center of Gravity (of Test Load)That point at which the load mass is concentrated. It is located horizontally in the center of the load-bearing surface, and vertically by its distance above the load-bearing surface.3.1.3.8 Charged Bat

37、teryCharging of vehicle batteries shall be in accordance with the requirements of the vehicle/battery supplier as stated in the Owner/Operators manual.3.1.3.9 Controlling PartyThe person(s) or organization(s) responsible for the operation and maintenance of a vehicle.3.1.3.10 Electric VehicleA vehic

38、le in which the principal energy is transmitted from power sources to motor(s) in the form of electricity.3.1.3.11 Gross Vehicle Weight Rating (GVWR). The maximum allowable total vehicle weight recommended by the manufacturer, including the vehicles curb weight plus the combined weights of all vehic

39、le occupants, any cargo loads, the trailer tongue weight, and the weights of any installed options, attachments and/or accessories. Installation of options, attachments and/or accessories may reduce the allowable cargo capacity below the stated limit.3.1.3.12 Hand HoldA readily accessible device mou

40、nted securely to the vehicle that can be encircled by the fingers of one hand for the purpose of holding on. A hand hold can also function as a body restraint.3.1.3.13 Light Utility VehicleAny self-propelled, operator-controlled, off-highway vehicle 1829 mm (72 inch) or less in overall width, exclus

41、ive of added accessories and attachments, operable on three or more wheels or tracks, primarily intended to transport material loads or people, with a gross vehicle weight of 2500 kg (5500 pound) or less, and a maximum design speed less than or equal to 40.23 km/hour (25 mph)SAE INTERNATIONAL J2258

42、NOV2016 Page 7 of 313.1.3.14 Material LoadWeight and dimension of material to be carried, excluding personnel.3.1.3.15 Occupant Protective StructureA structure that provides a crush protective environment for the occupants in the event of a vehicle tip-over (rotation of 90 degrees or more about the

43、vehicles lateral or longitudinal axis) or roll-over (rotation of 180 degrees or more about the vehicles lateral or longitudinal axis)3.1.3.16 Occupant Protective SystemThe occupant protective structure, seat belt assemblies, and may include passive restraints.3.1.3.17 Off-HighwayNot required to comp

44、ly with Federal Motor Vehicle Safety Standards (FMVSS)3.1.3.18 Off-RoadUn-improved terrain. Surfaces which may or may not be modified by the elimination of obstructions and depressions, but not necessarily having a compaction resistance suitable to support motorized vehicles.3.1.3.19 Operating (Curb

45、) WeightWeight of vehicle with full fuel load, operating fluids, and batteries, without material load or personnel load.3.1.3.20 OperatorTrained and authorized person who controls any function of the light utility vehicle.3.1.3.21 Operators SeatThe seat located directly behind the steering controls.

46、3.1.3.22 OptionsSelectable components necessary to complete vehicle assembly (i.e., tires, batteries, etc.).3.1.3.23 Parking BrakeA device to prevent the movement of a stationary vehicle.3.1.3.24 Rated CapacityThe total weight of material load and personnel load for a vehicle. The total personnel lo

47、ad for personnel vehicles. Rated Capacity = G.V.W. Rating less Curb. Weight3.1.3.25 Service BrakeA device designed to reduce the speed or to bring a moving vehicle to a stop.SAE INTERNATIONAL J2258 NOV2016 Page 8 of 313.1.3.26 Test LoadWeight that can be added to the vehicle when combined with curb

48、weight and those accessories and options that create the least stable condition not to exceed GVWR.a. GVWR = FIXED + VARIABLEb. FIXED = Vehicle Curb weight c. VARIABLE = (Operator + Passenger + Option + Accessory + Trailer tongue) weight(s) + Load weight(s)3.1.3.27 Test VehicleUnless otherwise state

49、d, the test vehicle shall conform to the Manufacturers specifications for performance. All optional and accessory items offered by the original equipment manufacturer shall be considered in performing each test, which shall be conducted with optional and accessory items installed, or not installed, so as to create the most severe test conditions.3.1.3.28 Travel ControlDevices that control the speed, braking, forward,