SAE J 315-2004 Fiberboard Test Procedure《纤维板试验规程》.pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication m

3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U

4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/J315_201003SURFACEVEHICLESTANDARDJ315 MAR2010 Issued 1951-08 Revised 2004-09Reaffirmed 2010-03

5、Superseding J315 SEP2004 Fiberboard Test Procedure 1. SCOPE This SAE Standard provides test methods for determining the critical characteristics of basic or finished fiberboard products. Where applicable, methods of test developed by SAE and ASTM have been referenced. 2. REFERENCES 2.1 Applicable Pu

6、blications The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. SAE J361 Procedure for V

7、isual Evaluation of Interior and Exterior Automotive Trim SAE J365 Method of Testing Resistance to Scuffing of Trim Materials SAE J369 Flammability of Polymeric Interior MaterialsHorizontal Test Method SAE J912 Test Method for Determining Blocking Resistance and Associated Characteristics of Automot

8、ive Trim Materials SAE J913 Test Method for Wicking of Automotive Fabrics and Fibrous Materials SAE J947 Glossary of Fiberboard Terminology SAE J948 Test Method for Determining Resistance to Abrasion of Automotive Bodycloth, Vinyl, and Leather, and the Snagging of Automotive Bodycloth SAE J949 Test

9、Method for Determining Stiffness (Modulus of Bending) of Fiberboards SAE J1885 Accelerated Exposure of Automotive Interior Trim Components Using a Controlled Irradiance Water Cooled Xenon-Arc Apparatus SAE J2412 Accelerated Exposure of Automotive Interior Trim Components Using a Controlled Irradianc

10、e Xenon-Arc ApparatusSAE J315 Reaffirmed MAR2010 Page 2 of 102.1.2 ASTM Publications Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. ASTM D 95 Method of Test for Water in Petroleum Products and Other Bituminous Materials ASTM D 644 Method of Test for Moisture in Paper A

11、STM D 645 STM for Thickness of Paper and Paperboards ASTM D 747 Test Method for Apparent Bending Modulus of Plastics by Means of a Cantilever Beam ASTM D 774 Method of Test for Bursting Strength of Paper ASTM D 5420 Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means

12、of a Striker Impacted by a Falling Weight ASTM D 5628 Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means of a Striker Impacted by a Falling Dart 3. FIBERBOARD TERMINOLOGY See SAE J947. 4. RECOMMENDATIONS Fiberboard fabrication and finishing techniques, such as crease

13、 bending, scoring, forming, perforating, and the application of barrier coatings or paints, will modify the characteristics of the producers basic material. Consequently, it is recommended that separate but related specifications be established for (1) the properties of the basic product and (2) the

14、 finished processed material. 5. CONDITIONING Tests for material classification and for arbitration purposes shall be made on material conditioned to a constant weight in a controlled atmosphere of 21 C 1 C (70 F 2 F) and 50 or 65% relative humidity (as specified by the user). Quality control tests

15、can be conducted on unconditioned specimens unless otherwise specified by the user. 6. THICKNESS Thickness shall be measured by a micrometer having two plane, parallel faces, the smaller of which should be circular and 161 - 212 mm2(0.25 - 0.33 in2) in area. When the specimen is clamped between the

16、faces, it should be under a steady pressure of 48.23 - 62.0 kPa (7.0 - 9.0 psi). The graduations of the dial face should be such as to permit estimating the thickness to at least 0.013 mm (0.0005 in). The sample should be comprised of at least three representative specimens, each of which should be

17、tested in four separate places. The test should be made by placing the specimen between the jaws of the micrometer and lowering the pressure foot gently upon the surface of the specimen, taking care that the edge of the foot is at least 0.25 in (6.3 mm) from the edge of the specimen. The average thi

18、ckness should be reported in decimals of an inch (millimeter) to the nearest 0.013 mm (0.0005 in) and may be supplemented by maximum and minimum readings. Fundamental technique and apparatus used shall be similar to those of ASTM D 645. NOTE: Specimens cut for dimensional stability tests are satisfa

19、ctory for these measurements. SAE J315 Reaffirmed MAR2010 Page 3 of 107. WEIGHT The weight shall be determined by weighing 305 x 305 mm (1 x 1 ft) of material to the nearest 0.10 g. Dimensions shall be measured accurately to the nearest 0.25 mm (0.01 in). Three representative specimens shall be weig

20、hed and the average computed and reported in pounds per 1000 ft2or grams per square meter. 8. DENSITY Density in pounds per cubic foot (kilograms per cubic meter) shall be computed using data obtained from the average thickness and weight report. 9. BURSTING STRENGTH The bursting strength shall be d

21、etermined using the conventional power-driven hydraulic type machine. The average value to the nearest 34.5 kPa (5 psi) obtained by making five bursts on each side of three specimens is to be reported. Fundamental technique and apparatus used shall conform to ASTM D 774, Method of Test for Bursting

22、Strength of Paper. 10. COHESIVE STRENGTH This test is designed to measure the force required to rupture a sample of paperboard at the weakest layer. 10.1 Apparatus Jumbo Mullen Tester (Figure 1): a. Brass disks, 1.6 mm (0.063 in) thick and 60.71 mm (2.390 in) diameter b. Annular brass disks, 1.6 mm

23、(0.063 in) thick, 76 mm (3 in) outer diameter, and 34.93 mm (1.375 in) inner diameter c. Steel sleeve, approximately 69.9 mm (2.75 in) inside diameter, 13 mm (0.5 in) high, and 3.18 mm (0.125 in) thick d. Means of cleanly cutting an annular sample of 60.71 mm (2.390 in) outer diameter and 34.93 mm (

24、1.375 in) inner diameter 10.2 Procedure Cut a 356 x 76 mm (14 x 3 in) sample of the board to be tested. Cover each side with a strip of 76 mm (3 in) double-face, pressure-sensitive tape or equivalent without peeling the protective liner, and die cut four annular specimens for testing. Peel one of th

25、e protective liners from each sample and press lightly to one of the solid disks; then peel the other liner and place an annular disk on the other side, using the hole in each for alignment. SAE J315 Reaffirmed MAR2010 Page 4 of 10FIGURE 1 Press the sample between the disks under about 690 kPa (100

26、psi). This can be done using the sample clamp of the Mullen tester itself. A pile of a dozen samples may be pressed at one time. Place one sample on the lower platen of the Mullen tester with the annular disk down and centrally located so that the hole in the disk is aligned with the hole in the pla

27、ten. Place the steel sleeve upon the annular disk and clamp in place with the upper platen. Operate the tester until the expansion of the diaphragm against the solid disk ruptures the sample. Use the 0 - 1380 kPa (0 - 200 psi) scale. Record the maximum pressure and note the location of the rupture.

28、Failure of the tape bond invalidates a test. Since the area of contact between diaphragm and solid disk varies according to the pressure, do not calculate the pressure per square inch of sample, but report the results as gage readings, in kPa (psi). However, the area of the sample is exactly 19.4 cm

29、2(3 in2) if the user desires to calculate kPa (psi). SAE J315 Reaffirmed MAR2010 Page 5 of 1011. MOISTURE CONTENT The moisture content shall be determined by observing the loss in weight of a 100 x 100 mm (4 x 4 in) specimen (the test specimen may be delaminated to facilitate moisture removal), upon

30、 drying in an air circulating oven maintained at 102 C 3 C) 215 F 5 F until a constant weight is obtained. The weight loss shall be expressed as percent moisture on the basis of the initial weight of the specimen. For reference purposes, see ASTM D 644, Method of Test for Moisture in Paper. In cases

31、 where appreciable volatile material other than water is known to exist, the Dean and Stark apparatus may be used. See ASTM D 95, Method of Test for Water in Petroleum Products and Other Bituminous Materials. 12. WATER ABSORPTION The percent of water absorption shall be determined by observing the g

32、ain in weight of each of three 100 x 100 mm (4 x 4 in) specimens upon immersion in distilled or deionized water. The test specimens shall be cut with a paper cutter or band saw to prevent delamination of the edges. The specimens shall be weighed to the nearest 0.01 g and then submerged horizontally

33、under 25 mm (1 in) of water maintained at 21 C 1 C (70 F 2 F) and at a pH of 7.0 0.5. The samples were removed after periods of 2.5 and 24 h, 5% and visible surface water is removed by wiping or blotting. The specimens shall be immediately reweighed to the nearest 0.01 g. The weight of absorbed wate

34、r shall be calculated and the water absorption expressed as percent by weight based on the initial weight. The average value for each time period is reported. 13. THICKNESS SWELL The thickness shall be determined to the nearest 0.025 mm (0.001 in) by averaging four readings taken at the center of ea

35、ch side of the water absorption specimen and 25 mm (1 in) from the edge. The caliper reading shall be taken using the same apparatus as described in Section 6 The specimen shall be soaked and treated in the same manner as established in Section 12 Immediately following the tests, the specimen shall

36、be recalipered in the same location and manner, and the average reading established for each soaked specimen. The following formula shall be used when calculating the percent of swelling: 100TTTS112 = (Eq. 1) where: S = swelling, % T1 = average thickness before soaking, mm (in) T2 = average thicknes

37、s after soaking, mm (in) 14. WARPAGE The original, wet, and dry warpage shall be determined by the following test methods: 14.1 Original Warpage Prepare three test specimens 305 x 305 mm (12 x 12 in) from three different samples of fiberboard which are representative of a shipment. Lay a specimen on

38、 a flat horizontal surface, and hold a straight edge so that it bridges the specimen in the area of maximum bow. Do not allow the weight of the straight edge to bear on the specimen. Using a steel scale, graduated in 0.25 mm (0.01 in), measure the distance x at the midpoint of the straight edge brid

39、ging the bow. This distance must be measured on a perpendicular line to the straight edge. (See Figure 2.) SAE J315 Reaffirmed MAR2010 Page 6 of 10FIGURE 2 Calculate the original warpage by substituting in the following equation: warpage%100YX2= (Eq. 2) where: X = the dimensions in inches (millimete

40、rs) as measured previously Y = the dimensions in inches (millimeters) of the specimen before warpage (The measurement for Y must be in the exact same line in which the straight edge was laid to measure X.) SAE J315 Reaffirmed MAR2010 Page 7 of 1014.2 Wet Warpage Expose specimen(s) horizontally on a

41、sheet of perforated metal1so that air can contact specimen(s) on both sides for 24 h at 38 C 1 C (100 F 2 F) and 98% 2% RH. Remove conditioned specimen(s) and perforated metal sheet and allow specimen(s) to remain on perforated metal surface to dry for 30 min at room temperature. Calculate wet warpa

42、ge as in 15.1. 14.3 Dry Warpage Allow specimen(s) to dry 24 h on the flat perforated metal surface under conditions described in Section 5. Calculate dry warpage as in 15.1. 15. DIMENSIONAL STABILITY The linear expansion and contraction shall be determined in the following manner: Cut three 305 x 30

43、5 mm (12 x 12 in) test specimens from three different samples of fiberboard which are representative of a shipment. Inscribe a 254 x 254 mm (10 X 10 in) square on one side of each test specimen. Follow Method A and/or Method B, as required by the material specification, followed by Method C. Method

44、C may also be used individually as a drying test. At the end of the specified exposure period the test specimen shall be removed and the gage lines measured to the nearest 0.25 mm (0.01 in) both with machine direction and across machine direction. Calculate and report the average percent expansion o

45、r contraction of the three specimens. 15.1 Method AExpansion Hang the test specimen(s) in a vertical position in a humidity cabinet maintained at a temperature of 38 C 1 C (100 F 2 F) and a relative humidity of 98% 2% for a period of 24 h. On highly water resistant board, the exposure period may be

46、continued to 7 days. NOTE: The test specimens shall be protected from condensation water droplets by a slanted rustproof metal shield. 15.2 Method BExpansion Place each test specimen between two 305 x 305 mm (12 x 12 in) fine mesh stainless steel screens. Then immerse the specimen(s) horizontally in

47、 a tank 25 mm (1 in) below the surface of water maintained at 21 C 1 C (70 F 2 F) for periods of 2.5 and 24 h. On highly water resistant boards, the immersion may be continued to 48 h. 15.3 Method CContraction Place the three test specimens in an air circulating oven maintained at 88 C 3 C (190 F 5

48、F) for 24 h. At the end of the specified exposure period, the test specimen shall be removed and the gage lines measured to the nearest 0.25 mm (0.01 in) in both with-machine direction and across-machine direction. Calculate and report the average percent expansion or contraction of the three specim

49、ens. 1“Perfex“ perforated metal40% open area or equivalent. SAE J315 Reaffirmed MAR2010 Page 8 of 1016. SPEW TEST Two test methods are used to evaluate the tendency of colored extractable materials to stain automotive trim when such trim is cleaned. 16.1 Method ASolvent Extractable Discoloration A 25 x 50 mm (1.0 x 2.0 in) specimen of the fiberboard is complete