SAE J 826-2-2016 2-D CAD Template for SAE J826 H-point Machine.pdf

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4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/J826/2_201610 SURFACE VEHICLE RECOMMENDED PRACTICE J826/2 OCT2016 Issued 2016-10 2-D CAD Templ

5、ate for SAE J826 H-point Machine RATIONALE The SAE HADD Committee recently developed computer-aided design (CAD) data representing the SAE J826 2-D H-point machine (HPD) template. Prior to this activity, CAD versions of the HPD were created by end users based on scans of the official physical plasti

6、c template for SAE 2-D J826. This standard provides traceable documentation for the SAE HPD CAD files that can be used as a design template or can verify the shape/ size compliance of existing templates. This project coincides with the SAE HADD Committees creation of CAD surface data for the SAE J82

7、6 3-D H-point machine (HPM-1) cushion and back pan outer shells published in J826/1_2011. Previous documentation describing the production SAE J826 HPM was contained in a series of 2-D dimensional layout drawings from 1974, the final assembly fixturing jig, and in other minor build and SAE J826 revi

8、sions made over the years. Key changes to the template since the earlier plastic template versions include: x Values for the Thigh Length and Lower Leg segment lengths have been updated to reflect values set for the physical HPM-I in J826_2015. x New segments for the Thigh and Lower Leg were created

9、 based on FMVSS 208 ( 571.208 S10.4.2.1) testing requirements. TABLE OF CONTENTS 1. SCOPE . 2 2. REFERENCES . 2 2.1 Applicable Documents . 2 2.1.1 SAE Publications 2 3. DEFINITIONS 2 4. CAD TEMPLATE DATA FOR HPM-1 3 4.1 Description . 3 4.2 CAD Assembly and posturing 4 4.3 HPD key Segment dimensions

10、6 4.3.1 CAD Tolerances of Key Dimensions 7 4.4 CAD Data Formats . 8 4.5 Model Availability . 9 5. NOTES . 9 5.1 Revision Indicator . 9 SAE INTERNATIONAL J826/2 OCT2016 Page 2 of 9 Figure 1 Side view of the assembled 95TH2-D HPD template reference posture . 5 Figure 2 Positioning the HPD 2D CAD templ

11、ate . 5 Figure 3 HPD torso and thigh CAD template parts 6 Figure 4 HPD lower leg and shoe CAD template parts 7 Figure 5 Ten HPD template part files . 8 Figure 6 Four HPD assembly files 9 Table 1 Torso coordinates (mm) . 6 Table 2 Thigh coordinates (mm) . 6 Table 3 Lower leg coordinates (mm) 7 Table

12、4 Shoe coordinates (mm) 7 1. SCOPE This document describes the 2-D computer-aided design (CAD) template for the HPM-1 H-point machine or HPD available from SAE. The elements of the HPD include the curve shapes, datum points and lines, and calibration references. The intended purpose for this informa

13、tion is to provide a master CAD reference for design and benchmarking. The content and format of the data files that are available are also described. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise

14、indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J826 Devices for Use in Defining and M

15、easuring Vehicle Seating Accommodation SAE J826/1 CAD Model for SAE J826 3-D H-Point Machine SAE J1100 Motor Vehicle Dimensions FMVSS 208 ( 571.208 S10.4.2.1) 3. DEFINITIONS The following terms are defined in SAE J826 and SAE J1100. When appropriate, added explanation is provided. 3.1 ACCELERATOR HE

16、EL POINT, AHP 3.2 ANKLE (FOOT) ANGLE, A46 3.3 BALL OF FOOT, BOF 3.4 FLOOR REFERENCE POINT, FRP 3.5 H-POINT 3.6 HEEL OF SHOE 3.7 HIP ANGLE, A42 3.8 KNEE ANGLE, A44 SAE INTERNATIONAL J826/2 OCT2016 Page 3 of 9 3.9 SEATING REFERENCE POINT, SGRP 3.10 SHOE PLANE 3.11 THIGH ANGLE, A57 3.12 THIGH LINE 3.13

17、 TORSO (BACK) ANGLE, A40 3.14 TORSO LINE 3.15 LEG LINE 4. CAD TEMPLATE DATA FOR HPM-1 4.1 Description The HPM-1 is described in detail in SAE J826, including the installation and calibration procedures of the physical manikin. The CAD 2-D template or HPD described in this document contains dimension

18、al details of the following elements: x HPD curves x Torso segment x 95th% Thigh segment (1)x 50th% Thigh segment (2)x 5th% Thigh segment (2)x FMVSS Thigh segment (3)x 95th% Lower Leg segment (1)x 50th% Lower Leg segment (2)x 5th% Lower Leg segment (2)x FMVSS Lower Leg segment (3)x Shoe segment 1Val

19、ues for the 95th percentile leg lengths were developed on the basis of best judgment of available data by the Design Devices Subcommittee of the SAE Human Factors Engineering Committee at the July 1968 and March 1969 meetings. 2S. P. Geoffrey, “A 2-D Manikin - The Inside Story.“ Paper 267A presented

20、 at SAE Automotive Engineering Congress, Detroit, January 1961. 3Values for the FMVSS leg lengths were established based on FMVSS 208 ( 571.208 S10.4.2.1) testing requirements. SAE INTERNATIONAL J826/2 OCT2016 Page 4 of 9 x Datum Points and lines x Torso Line x Weight hanger center point x H-point x

21、 Thigh (Cushion) Line x Knee joint x Ankle joint x Bare Foot Line x Heel point x Ball of Foot point x Calibration References x Calibration point for cushion pan x Calibration points (2) for back pan The Thigh (Cushion) Angle land, which is a triangular-shaped flat area between the legs, represents t

22、he top surface of the metal plate that is mounted on the inner fiberglass surface between the legs of the HPM. This is the only inner HPM surface that is part of the 2D CAD model. 4.2 CAD Assembly and posturing The Torso segment, the shoe segment, the selected Thigh segment, and the selected Lower L

23、eg segment are required to assemble a complete 2D template. These segments are connected to one another at common points identified on each segment. x The Torso is connected to the Thigh segment at the H-point. x The Thigh is connected to the Lower Leg segment at the Knee Joint. x The Lower Leg segm

24、ent is connected to the shoe segment at the Ankle Joint. (see Figure 1.) Four parameters are needed to posture the HPD in a vehicle package: a known torso angle, H-point location, Shoe Plane Angle, and Heel point. These parameters can be determined from a physical installation of the 3-D HPM in a de

25、signated seat position, or from manufacturer specifications (see Figure 2). SAE INTERNATIONAL J826/2 OCT2016 Page 5 of 9 Figure 1 - Side view of the assembled 95th2-D HPD template reference posture Position the H-point of the CAD model at an H-point location in the H-point travel path of the seat. (

26、Typically, this is the manufacturer SgRP location.) The Torso and Thigh (Cushion) Lines are positioned in the Y-centerplane of the designated seating position. The Thigh and Torso segments of the HPD pivot about the H-point. To orient the Torso segment, set the Torso Line to the design Torso Angle,

27、A40. To orient the Thigh segment, set the Thigh (Cushion) Line to the Thigh Angle, A57 (or Cushion Angle, A27). Figure 2 - Positioning the HPD 2D CAD template +Z+XH-pointWeight HangerCenterPointTorso LineThigh LineKneeJointAnkleJointHeel Point Barefoot Line Ball of FootPointLower Leg LineButtock-Thi

28、gh Centerline+Z+XShoe PlaneAngleH-pointTorsoAngleBall ofFoot pointHeel pointSAE INTERNATIONAL J826/2 OCT2016 Page 6 of 9 4.3 HPD key Segment dimensions Some key dimensions for the HPD segments are shown to the nearest tenth of a mm in Figures 3 & 4 with other critical values specified in Tables 1 &

29、2, respectively. All dimensions in this section are provided in the default reference posture: Thigh Line horizontal (Thigh Angle = 0 degree) and Torso Line vertical (Torso Angle = 0 degree). Figure 3 - HPD torso and thigh CAD template parts Table 1 Torso coordinates (mm) Description Value Source H-

30、point Coordinate Origin N/AUpper Torso calibration reference 134.4mm X coordinate 250.0mm Z coordinate J826/1 REV 201106 Lower Torso calibration reference 134.4mm X coordinate 185.5mm Z coordinateJ826/1 REV 201106 Weight Hanger reference point 356.4mm Z coordinate J826/1 REV 201106 Table 2 Thigh coo

31、rdinates (mm) Description Value Source H-point Coordinate Origin N/A Knee radius 50.8mm J1100REV 200911 Knee joint 95th-455.7mm X coordinate J826 REV 201511 Knee joint 50th-431.5mm X coordinate J826 REV 201511 Knee joint 5th-407.7mm X coordinate J826 REV 201511 Knee joint FMVSS 15.8in (401.32mm) X c

32、oordinate FMVSS 208 D-Point (Lowest point) -97.6mm Z coordinate J826 REV 201511 Rearmost point 134.3mm X coordinate J826 REV 201511 Locator calibration reference -263.8mm X coordinate -72.6mm Z coordinate J826/1 REV 201106 SAE INTERNATIONAL J826/2 OCT2016 Page 7 of 9 Figure 4 - HPD lower leg and sho

33、e CAD template parts Table 3 - Lower leg coordinates (mm) Description Value Source Knee joint Coordinate Origin N/A Ankle joint 95th-458.7mm Z coordinate J826 REV 201511 Ankle joint 50th-417.1mm Z coordinate J826 REV 201511 Ankle joint 5th-392.7mm Z coordinate J826 REV 201511 Ankle joint FMVSS 16.3i

34、n (414.02mm) Z coordinate FMVSS 208 Table 4 - Shoe coordinates (mm) Description Value Source Ankle joint Coordinate Origin N/A Ankle radius 44.45mm J1100REV200911 Heel point 81.0mm X coordinate -107.2mm Z coordinate J4002REV20508 Ball of Foot -122.0mm X coordinate -107.2mm Z coordinate J826 REV20151

35、1 Bare foot line angle 6.5 deg J826 REV201511 Bare foot line angle origin -205.9mm X coordinate -107.2mm Z coordinate J1100 REV200911 Toe Tip to Heel Point distance 12 in 1972 SAE J826 drawing 4.3.1 CAD Tolerances of Key Dimensions Dimensional variation may occur when importing and exporting the HPM

36、 CAD template data to and from various software programs. To represent the intended shape and size of the HPM, it is expected that variation at the key dimensions be less than 0.1 mm. SAE INTERNATIONAL J826/2 OCT2016 Page 8 of 9 4.4 CAD Data Formats The CAD model is available in the following format

37、s: x CATIA v5 (without parametrics) x IGES x STEP The CAD model in each format is provided as ten separate part files as follows (see Figure 5): x (1) Torso segment x (4) Thigh segments(95th, 50th, 5th, FMVSS) x (4) Lower Leg segments (95th, 50th, 5th, FMVSS)x (1) Shoe segment Figure 5 - Ten HPD tem

38、plate part files For reference the 4 separate part files required to represent a complete manikin have been combined into the following four assembly files by aligning the H-point and appropriate joint locations. (see Figure 6) x 95thLeg Length manikin x 50thLeg Length manikin x 10thLeg Length manik

39、in x FMVSS manikin SAE INTERNATIONAL J826/2 OCT2016 Page 9 of 9 Figure 6 - Four HPD assembly files 4.5 Model Availability Certified H-point Templates and machines are available from the SAE online store http:/store.sae.org/ea/ or http:/standards.sae.org/ or from: SAE International 400 Commonwealth D

40、rive Warrendale, PA 15096-0001 5. NOTES 5.1 Revision Indicator A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. PREPARED BY THE SAE HUMAN ACCOMMODATION AND DESIGN DEVICES STANDARDS COMMITTEE