SAE J 2862-2015 User-s Manual for the Small Adult Female Hybrid III Test Dummy.pdf

1、 SURFACE VEHICLE INFORMATION REPORT J2862 FEB2015 Issued 2015-02 Users Manual for the Small Adult Female Hybrid III Test Dummy RATIONALE SAE J2862 replaced EA-25 in 2015. In addition to the format change and the correction of typographical and grammatical errors, the following changes were made to t

2、his Information Report: References to SAE J211 were changed to J211-1 throughout the report Joint adjustment changed from “1 2 G” to “1 G suspended adjustment” throughout the report Section 1 SCOPE added Section 2 REFERENCES added “SAE J211-1 Instrumentation for Impact Test Part 1 Electronic Instrum

3、entation” Section 2 REFERENCES added “SAE J2517 Hybrid III Family Chest Potentiometer Calibration” Section 2 REFERENCES added “SAE J2878 Low Speed Thorax Impact Test Procedure for the HIII 5th Dummy” Section 2 REFERENCES added “SAE J2915 H-III5F Spine Box Update to Eliminate Noise” Section 2 REFEREN

4、CES added “SAE J2921 H-III5F Chest Jacket Harmonization” Section 2 REFERENCES added “Banglmaier, R.F., Pecararo, K.M., Feustel, J.R., Scherer, R.D. and Rouhana, S.W., 2005, “Development and evaluation of a Proposed Neck Shield for a 5thPercentile Hybrid III Dummy,” Stapp Car Crash Journal, vol. 49.”

5、 Section 3 DEFINITIONS AND ABBREVIATIONS and throughout the document changed “Calibration Test” to “Certification Test” for all tests that are conducted for the purpose of assuring that the dummy responds within the specifications outlined in this document Section 4 PART NUMBERS updated source for 4

6、9 CFR, Part 572, Subpart O drawings Section 7 DISASSEMBLY AND REASSEMBLY PROCEDURES added “TABLE 1 TORQUE SPECIFICATIONS” and indexed all other table numbers accordingly. Section 7 DISASSEMBLY AND REASSEMBLY PROCEDURES changed “sternum bib” to “bib assembly” for consistency with 49 CFR, Part 572, Su

7、bpart O parts list Section 7.3 Head corrected the part number of the head skin Section 7.4 Neck changed the description of part number 180-2004 from “neck cable insert, upper” to “neck bushing, upper” and changed the description of part number 180-2005 from “neck cable insert, lower” to “neck bushin

8、g, lower” for consistency with 49 CFR, Part 572, Subpart O parts list _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability f

9、or any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. C

10、opyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMEN

11、T ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J2862_20150

12、2 SAE INTERNATIONAL J2862 Issued FEB2015 Page 2 of 73 Section 7.4 Neck changed the description of part number 880105-255 from “molded rubber neck” to “neck molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso changed the description of part number 8801

13、05-1000 from “spine weldment” to “thoracic spine weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso changed the description of part number 880105-323 from “behind rib strips” to “front rib end, threaded” for consistency with 49 CFR, Part 572, Subpart O part

14、s list Section 7.5 Upper Torso changed the description of part number 880105-324 from “stiffener strip” to “front rib end stiffener” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso changed the description of part number 880105-340 from “nut” to “clavicle link pivo

15、t nut” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso changed the description of part number 880105-342 from “clavicle link washer” to “”clavicle link pivot washer (Delrin)” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.5 Upper Torso changed

16、the description of part number 880105-359 from “washer sternum” to “”clavicle link pivot washer (Urethane)”for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.5 Upper Torso changed the description of part numbers 880105-380left, -381right from “shoulders” to “shoulder assembly” for co

17、nsistency with 49 CFR, Part 572, Subpart O parts list Section 7.5 Upper Torso corrected the part number of the rib set Section 7.5 Upper Torso changed the description of part number 880105-1085 from “adaptor assembly” to “adaptor assembly lumbar thoracic” for consistency with 49 CFR, Part 572, Subpa

18、rt O parts list Section 7.5 Upper Torso changed the description of part number 8801205-1080 from “chest transducer assembly” to “chest deflection transducer assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.5.1 Upper Torso Disassembly changed “one G adjustment” to “1 G

19、suspended setting” Section 7.5.2 Upper Torso Reassembly added directions to re-tighten the SHCS to eliminate mechanical noise caused by slippage between the spine mounting assembly and the load cell simulator Section 7.6 Chest Deflection Transducer corrected the part numbers of the molded stop assem

20、bly, chest accelerometer mount, and chest potentiometer for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6 Chest Deflection Transducer changed the description of part number 880105-328 from “thoracic spine load cell structural replacement” to “thoracic spine load cell simulator”

21、 for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6 Chest Deflection Transducer changed the description of part number SA572-S51 from “potentiometer” to “chest potentiometer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.6.1 Chest Deflection Transducer Di

22、sassembly Added “Once calibrated according to J2715, “Hybrid III Family Chest Potentiometer Calibration Procedure” the chest potentiometer assembly consisting of the transducer arm assembly (Item 5, Figure 13), chest potentiometer (Item 12, Figure 13), potentiometer bracket (Item 13, Figure 13) and

23、arm connector (Item 14, Figure 13) should not be mechanically adjusted or further disassembled.” Section 7.7 Clavicle changed description of part number 880105-344 from “shoulder pivot stop assembly” to “rubber stop assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Cl

24、avicle changed description of part number 880105-348 from “shoulder bushing” to “shoulder yoke pivot bushing” for consistency with 49 CFR, Part 572, Subpart O parts list SAE INTERNATIONAL J2862 Issued FEB2015 Page 3 of 73 Section 7.7 Clavicle changed description of part number 880105-349 from “yoke

25、pivot washer” to “shoulder yoke pivot washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle changed description of part number 880105-367 from “flat washer” to “clavicle link washer” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.7 Clavicle chan

26、ged description of part number 880105-351 from “spring washer” to “shoulder joint spring washer” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.7 Clavicle changed description of part number 880105-357 from “link bushing” to “clavicle and clavicle link bushing” for consistency

27、with 49 CFR, Part 572, Subpart O parts list Section 7.8 Lower Torso changed the description of part number 880105-440 from “pelvic molded assembly” to “molded pelvic assembly” for consistency with the NHTSA PADI, dated June 10, 2002 Section 7.8 Lower Torso changed the description of part number 8801

28、05-404 from “spine cable” to “lumbar spine cable” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.8 Lower Torso changed the description of part number 1200056 from “accelerometer mount” to “pelvic accelerometer mount” for consistency with 49 CFR, Part 572, Subpart O parts list

29、Section 7.8 Lower Torso corrected the part number of the femur bumper Section 7.8 Lower Torso Figure 20 number and caption were added. All subsequent figures were indexed by one number. Section 7.9 Arms changed the description of part number 880105-351 from “washer” to “shoulder joint spring washer”

30、 for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880105-700 from “upper arm molded” to “upper arm molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 8

31、80105-705 from “upper arm lower part” to “upper arm, lower part weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880105-708 from “washer” to “upper arm and elbow pivot washer” for consistency with 49 CFR, Part 572, Subpart

32、O parts list Section 7.9 Arms changed the description of part number 880105-709 from “bushing” to “upper arm and elbow pivot bushing” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880105-711 from “washer” to “upper arm pivot washe

33、r” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880105-718 from “wrist rotation” to “wrist rotation assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880

34、105-712 from “lower arm molded” to “lower arm molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Arms changed the description of part number 880105-710 from “nut” to “upper arm pivot nut” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.9 Ar

35、ms changed the description of part numbers 880105-722left and 880105-723right from “hand” to “hand molded assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs changed the description of part number 880105-622 from “knee clevis” to “knee clevis weld assembly” for co

36、nsistency with 49 CFR, Part 572, Subpart O parts list SAE INTERNATIONAL J2862 Issued FEB2015 Page 4 of 73 Section 7.10 Legs changed the description of part number A-1887 from “bolt” to “ankle to leg attachment bolt” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs change

37、d the description of part number 880105-660 from “ankle” to “ankle assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs changed the description of part numbers 880105-502 left and 880105-503 right from “upper leg structural” to “upper leg weldment” for consistency

38、with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs changed the description of part number 78051-391 from “load cell replacement” to “femur load cell simulator” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.10 Legs changed the description of part number 880105-631 f

39、rom “ankle bumper” to “ankle bumper assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs changed the description of part number 880105-622 from “knee clevis” to “knee clevis weld assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.

40、11 Lower Legs changed the description of part numbers 880105-650 left and 880105-651 right from “foot” to “foot assembly” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs changed the description of part number 880105-660 from “ankle” to “ankle assembly” for consist

41、ency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs changed the description of part number 880105-527 from “shoulder screw” to “shoulder bolt, sliding knee” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.11 Lower Legs changed the description of part number

42、 880105-511 from “knee insert” to “knee flesh insert” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot changed the description of part number 880105-609 from “upper shell” to “ankle, upper shell” for consistency with 49 CFR, Part 572, Subpart O parts list Secti

43、on 7.13 Ankle and Foot changed the description of part number 880105-633 from “lower shell” to “ankle, lower shell” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot changed the description of part numbers 880105-652 left and 880105-653 right from “foot weldment

44、” to “foot bone weldment” for consistency with 49 CFR, Part 572, Subpart O parts list Section 7.13 Ankle and Foot changed the description of part number A-1887 from “bolt” to “ankle to leg attachment bolt” for consistency with 49 CFR, Part 572, Subpart O parts list Section 8.1 Head Drop Test added m

45、etric equivalent of surface finish to paragraph (C) for consistency with 49 CFR, Part 572, Subpart O, 572.132 (c) (4) Section 8.1 Head Drop Test added one significant digit to the drop height and tolerance in paragraph (E)(6) for consistency with 49 CFR, Part 572, Subpart O, 572.132 (c) (3) Section

46、8.1 Head Drop Test (F)(3) added “zero to peak” for consistency with 49 CFR, Part 572, Subpart O, 572.132 (b) Section 8.2 Neck Tests (D)(7) added one significant digit to the English equivalent of the jam nut torque for consistency with 49 CFR, Part 572, Subpart O, 572.133 (c) (2) Section 8.2 Neck Te

47、sts (E)(1) added “at the instant of contact with the honeycomb” consistency with 49 CFR, Part 572, Subpart O, 572.133(c) (4)(i) Section 8.2 Neck Tests (E)(4) changed the English equivalent of the positive moment decay for consistency with 49 CFR, Part 572, Subpart O, 572.133 (b) (1) SAE INTERNATIONA

48、L J2862 Issued FEB2015 Page 5 of 73 Section 8.2 Neck Tests (F)(1) added “at the instant of contact with the honeycomb” for consistency with 49 CFR, Part 572, Subpart O, 572.133(c) (4)(i) Section 8.2 Neck Tests (F)(4) changed performance specifications for peak moment and the English equivalents of the positive moment decay for consistency with 49 CFR, Part 572, Subpart O, 572.133 (c) (2) Section 8.2 Neck Tests (F)(5) changed the performance specification for the maxi