SAE J 3010-2015 Registration and Conformity Assessment Process for Passenger Cars and Light Trucks Wheels.pdf

1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J3010_201508 SURFACE VEHICLE RECOMMENDED PRACTICE J3010 AUG2015 Issued 2015-08 R

5、egistration and Conformity Assessment Process for Passenger Cars and Light Trucks Wheels RATIONALE This Recommended Practice provides an industry-approved and peer-reviewed document pertaining to the proper processes to (1) become a registered wheel supplier, (2) become an approved testing facility

6、or laboratory, and (3) obtain and maintain a declaration of conformity (or conformity assessment) for a wheel design when testing per SAE J2530. This Recommended Practice provides an efficient, competently conducted, market-oriented conformity assessment using common requirements. It also makes requ

7、irements and procedures open and transparent to all applicants with equal treatment, establishes the guidelines to make the process prompt and efficient, and ensures accurate and timely status on a given wheel regarding its conformity assessment. Lastly, it undertakes reasonable surveillance procedu

8、res to ensure continued conformity of the product to the herein stated requirements (See ANSI NCAP). The process and main elements of this conformity assessment program use the main elements of product certification and statistical methods used across the industry and well documented on several ISO

9、guides and standards. The systematic surveillance activities are the basis for maintaining the validity of the statement of certification (see ISO 17000). This SAE Recommended Practice is intended as a guide towards standard practices and is subject to change to keep pace with experience and technic

10、al advances. 1. SCOPE The SAE J2530 provides performance, sampling, test procedures, and marking requirements for wheels intended for normal highway use on passenger cars, light trucks, and multipurpose passenger vehicle. This Recommended Practice (which is separate from SAE J2530) specifies the wor

11、kflow of the Wheel Conformity Assessment Program. This program allows wheel manufacturers to register their product compliant to SAE J3010. The following items precede display of “SAE J3010” on any particular wheel design: a. Manufacturer registration All manufactures with the objective to pursue re

12、gistration, shall complete the registration as an individual manufacturer via the registrars website http:/wheeldb.registrar.domain. The registration includes company contact information, wheels produced, and company identification marks. b. Wheel design certification All wheel designs intended for

13、certification in accordance to this Recommended Practice, shall complete the application and submittal of test results via the above stated registrar website and in accordance to the procedures herewith. SAE INTERNATIONAL J3010 AUG2015 Page 2 of 20 c. Use of SAE J3010 Upon completion of the conformi

14、ty assessment process, the Program Manager will post the image, identification, and conformity report of the wheel design on the corresponding website. Use of the “SAE J3010” mark in any form is restricted only to wheels noted in the online version of the Comprehensive Wheel Registry (REG-CWR). d. W

15、heel test facility or laboratory accreditation registration All facilities or laboratories (first-, second-, or third-party) intended for wheel testing under the subject conformity assessment process, shall complete the application and submittal of test results via the above stated registrar website

16、 and in accordance to the procedures herewith. Accreditation from the registrar is required before providing valid test reports as part of this conformity assessment program. Manufacturers of wheels for passenger cars and light trucks, who advertise their products as “Conforms to SAE J3010“ and labe

17、l their product with the “SAE J3010“ mark, shall follow these procedures. Conformity assessment of products to SAE J3010 is voluntary; however, adherence to these procedures is mandatory for those advertising their products as “Conforming to SAE J3010.” Wheel designs using the “SAE J3010” mark meet

18、the requirements of SAE J2530. This conformity assessment program does not include other parameters like inner profile of the wheel and fitment to the brake or vehicle suspension, ventilation hole cooling efficiency, wheel attachment or length of thread engagement, etc., which are necessary for comp

19、lete fitment and suitability to vehicles. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE Intern

20、ational, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J175 Wheels - Impact Test Procedures-Road Vehicles SAE J328 Wheels - Passenger Car and Light Truck Performance Requirements and Test Procedures SAE

21、 J2530 Aftermarket Wheels - Passenger Cars and Light Truck - Performance Requirements and Test Procedures 2.1.2 ANSI Publications Available from American National Standards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org. NCAP National Conformity Assessment P

22、rinciples for the United States SAE INTERNATIONAL J3010 AUG2015 Page 3 of 20 2.2 Related Publications The following publications are provided for information purposes only and are not a required part of this SAE Technical Report. 2.2.1 ISO Publications Available from American National Standards Inst

23、itute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org. ISO 5725-5 Accuracy (trueness and precision) of measurement methods and results - Part 5: Alternative methods for the determination of the precision of a standard measurement method ISO 5725-6 Accuracy (trueness an

24、d precision) of measurement methods and results - Part 6: Use in practice of accuracy values ISO 13528 Statistical methods for use in proficiency testing by interlaboratory comparisons ISO 16949 Quality management systems - Particular requirements for the application of ISO 9001:2008 for automotive

25、production and relevant service part organizations ISO 17025 General requirements for the competence of testing and calibration laboratories ISO/IEC 17000 Conformity Assessment - Vocabulary and General Principles 2.2.2 U.S. Government Publications Available from the Document Automation and Productio

26、n Service (DAPS), Building 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094, Tel: 215-697-6297, http:/www.nhtsa.gov/about/importsafety. Recommended Best Practices for Importers of Motor Vehicles and Motor Vehicle Equipment 3. DEFINITIONS In addition to all definitions from applicable publication

27、s (see 2.1), the following definitions apply. 3.1 MANUFACTURER OR IMPORTER OF RECORD U.S. Customs term for the entity responsible for (1) ensuring the imported goods comply with local laws and regulations, (2) filing a completed duty entry and associated documents, and (3) paying the assessed import

28、 duties and other taxes on those goods. 3.2 REMANUFACTURER An identifiable and unique company that reworks or modifies an existing wheel including (1) refinishing, (2) subassembly, or (3) repairing to install back on a vehicle. 3.3 VEHICLE MANUFACTURER An identifiable and unique company, which manuf

29、actures and retails on-road vehicles (fitted with original wheel and tire assemblies) under the companys brand name(s). 3.4 WHEEL MANUFACTURER, PRODUCER, OR FABRICATOR An identifiable and unique company producing a vehicle wheel from raw material into a final product with a unique part number and re

30、ady to be installed on a vehicle. SAE INTERNATIONAL J3010 AUG2015 Page 4 of 20 3.5 WHEEL SUPPLIER An identifiable and unique company selling wheels to the market using a specific design with a unique code, marking, and under a proprietary brand. Wheel supplier also applies as a general term to refer

31、ence companies fulfilling any definitions per items 3.1 to 3.4. 3.6 WHEEL DESIGN Wheels which do share the same characteristics regarding (1) manufacturer, (2) construction material (ferrous, aluminum, magnesium, etc.), (3) construction method (one-piece welded, two-piece, forged, cast, stamped, etc

32、.), (4) vary only in width and offset, and number of wheel attachment holes, (5) maximum load capacity, (6) maximum tire diameter, (7) casting mold or finished forging, and (8) machining lines for turning operations, can be treated as structurally equivalent. Other changes in wheels may require rete

33、sting in accordance to SAE J2530, section 5.3. If wheels come from different manufacturing sites, the manufacturer must select the worst-case (older equipment, newer staff, lower overall quality or higher product variability, etc.) facility to obtain the actual wheels for testing. If testing from th

34、e worst-case facility meets the acceptance criteria, the registration can be extended to all equivalent facilities. The manufacturer shall exercise due diligence to ensure the sampling for testing represents the entire manufacturing operation. 3.7 REGISTRAR (or program manager) Entity that manages a

35、nd supervises (a) registration of wheel suppliers (b) conformity assessment and registration of wheel designs, and (c) registration and approval of testing facilities through a technical committee. The registrar also administers the website and the applicable databases required for the proper operat

36、ion of the herein defined program and a listing of approved suppliers of reference wheels. 3.8 SAE J3010 TASK FORCE Industry-appointed committee responsibly of reviewing, directing, approving, or removing specific wheel designs or testing facilities as part of this conformity assessment program. 3.9

37、 APPROVED TESTING FACILITY OR LABORATORY Entity or division within a company dedicated to conducting wheel testing per applicable test procedures indicated herein as part of their scope of testing, with demonstrated competence and the ability to fulfill all requirements of this Recommended Practice.

38、 3.10 WHITE-MARKED WHEEL SAE J3010-W1-C Wheel design and construction used as a reference wheel for dynamic cornering fatigue test per Figure 1 and available through the registrars website. SAE INTERNATIONAL J3010 AUG2015 Page 5 of 20 Figure 1 - SAE J3010-W1-C white-marked wheel 3.11 Green-marked wh

39、eel SAEJ3010-W1-R Wheel design and construction used as a reference wheel for dynamic radial fatigue test per figure 2 and available through the registrars website. The wheel is machined to generate a non-concentric groove with the same diameter of the rim well and with a radius tangent to the 17 li

40、nes as shown in figure 2. This groove provides a localized stress riser that will give a lower and predictable fatigue life for equipment calibration. SAE INTERNATIONAL J3010 AUG2015 Page 6 of 20 Figure 2 - SAEJ3010-W1-R green-marked wheel 4. WHEEL MANUFACTURER REGISTRATION This registration; allows

41、 the wheel supplier to obtain a unique identification code for future submissions of wheel families for conformity assessment per SAE J3010. The addition of a given company on the wheel registry does not constitute conformance or endorsement of its products. The registration process is conducted onl

42、ine (see 1.a) and includes basic information regarding: a. New or additional registration b. Type of manufacturer (producer, remanufacturer, importer, or vehicle manufacturer) c. Type of vehicle for which wheels are supplied (passenger car, truck, buses, multipurpose, recreational, or trailer) d. Ve

43、hicle application for which wheels are supplied (on-road, off-road, military, or other) e. Wheel identification (brand in English language, country of origin, and example of wheel marking) f. Company and executive representative g. Plant(s) location(s) and complete address(es) h. Submission represen

44、tative SAE INTERNATIONAL J3010 AUG2015 Page 7 of 20 5. 4-YEAR WHEEL DESIGN CERTIFICATION (CONFORMITY ASSESSMENT) A wheel supplier requiring the inclusion of a wheel design to the REG-CWR, and planning on using the “SAE J3010” mark on its product(s), shall perform the following steps: 5.1 Fill-out an

45、d submit online an Application for Wheel Manufacturers Registry. 5.2 Pay any fees due and obtain a valid registration number. 5.3 Conduct wheel sampling for testing and determine the number of samples for testing under dynamic cornering fatigue, dynamic radial fatigue, and impact (see SAE J2530). 5.

46、4 Submit to a registered testing facility or laboratory (see 1.d) test samples with markings, and SAE J3010 wheel identification report. 5.5 Coordinate the test execution at the testing facility or laboratory, respond diligently to any inquiry during testing with direct bearing on the test results,

47、and review the corresponding test reports for correctness and completeness. 5.6 Upon conformance to test requirements stated by the test facility or laboratory, request the testing facility or laboratory to submit online to the registrar the applicable forms (see Appendix A for examples). Alternativ

48、ely, the wheel supplier may choose to submit test results from equal or more stringent testing protocol. In the latter case, the supplier needs to provide the corresponding test conditions and acceptance criteria. NOTE: All test reports and documentation referring to a SAE standard or Recommended Pr

49、actice as part of the certification program shall indicate the revision date. e.g.,: SAE J175:2003, SAE J2530:2009, etc. 5.7 Request the registrar to update the REG-CWR with the information furnished on item 5.6. 5.8 Coordinate with the registrar and the testing facility or laboratory the surveillance tests and the 4-year recertification testing activities. 6. REQUIREMENTS AND OPTIONS FOR SUPPLIERS WITH WHEEL DESIGNS ON THE REG-CW