SAE MS 1002-2010 Lubricants Industrial Oils and Related Products Type C (Gears) Specification《润滑剂 工业用油和相关产品C型(齿轮)规格》.pdf

1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication m

3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U

4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/MS1002_201012INDUSTRIALLUBRICANT STANDARDMS1002 DEC2010 Issued 2001-07 Revised 2010-12Supersedi

5、ng MS1002 JUL2001 Lubricants, Industrial Oils, and Related Products Type C (Gears) Specification RATIONALE The revision of SAE MS1002 was necessary to reflect changes to test limits, changes to test methods and additional standards that have been incorporated since SAE MS1002 was originally released

6、. FOREWORD The SAE International Industrial Lubricants Committee has developed a number of industrial, non-production lubricant performance specifications. The purpose of these voluntary SAE specifications is to: a. Define minimum performance requirements for industrial lubricants. b. Provide lubric

7、ant suppliers with performance targets for a minimum number of key industrial lubricants. c. Improve the availability of these lubricants to member companies. d. Provide a plant oriented, user friendly, classification system using common test standards and properties. ISO Standard 6743 - Lubricants,

8、 industrial oils and related products (class L) - Classification is the foundation for these documents. a. Performance characteristics and test procedures are specified. b. For information, equivalent ISO, DIN, CEN, BSI, ASTM, AFNOR, CETOP, and IP test methods are referenced.11International Standard

9、s Organization (ISO) Deutsches Institut fur Normung e. V. (DIN) European Committee for Standardization (CEN) American Society for Testing and Materials (ASTM) Association of Francaise de Normalisation (AFNOR) The Institute of Petroleum (IP) NOTE: Now combined with BSI British Standards Institution (

10、BSI), BS 2000: XXX where XXX is the corresponding IP number European Committee on Hydraulic Oil and Pneumatics (CETOP) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised DEC2010 Page

11、2 of 15Industrial lubricant classifications targeted: a. Lubricants, Industrial Oils and Related Products - Classification (SAE MS1000) b. General purpose and total loss lubricants (SAE MS1001) c. Gear oils (SAE MS1002) d. Compressor oils (SAE MS1003) e. Hydraulic fluids (SAE MS1004) f. Fire resista

12、nt hydraulic fluids (SAE MS1005) g. Lubricants for spindle bearings and associated clutches (SAE MS1006) h. Slideway lubricants (SAE MS1007) i. Metal removal fluids (SAE MS1008) j. Lubricants for pneumatic tools (SAE MS1009) k. Turbine oils (SAE MS1010) l. Lubricating greases (SAE MS1011) See SAE MS

13、1000 - Index of lubricants and symbols. NOTE 1: Environmental, Technical Reports, and/or health and safety regulations may present additional specifications to the supplier. NOTE 2: There can be issues related to the quality of industrial lubricants that fall outside of the scope of this specificati

14、on. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised DEC2010 Page 3 of 151. SCOPE See Table 1. TABLE 1 - SCOPE, FIELD OF APPLICATION, AND SYMBOLS Codeletter General Application Part

15、icular Application Morespecific application Composition and special properties Symbol Typical applications Remarks C Gears Enclosed gearsContinuous lubrication by splash circulation or spray Refined mineral oils with oxidation stability, anti- corrosion (ferrous and non-ferrous metal) and anti-foam

16、properties CKB Gears operating under light load Oils of CKB type with enhanced extreme- pressure and anti-wear properties CKC Gears operating at a stabilized temperature of oil that remains normal or medium and under high load See Appendix A Oils of CKC type with enhanced thermal/ oxidative stabilit

17、y that permits use at a higher temperature CKD Gears operating at a high stabilized temperature of the oil and under high load Oils of CKB type ensuring low coefficient of friction CKE Gears operating under high friction (e.g., worm gears) Lubricants with oxidation stability, anti-friction and anti-

18、corrosion (ferrous andnon-ferrous) properties usable under extreme temperature conditions (low and high) CKS Gears operating at a very low, low or very high stabilized temperature of the fluid and under light load1) See Appendix A 2) Categories of products that require high performance may be synthe

19、tic or contain synthetic bases that risk to pose the problem of compatibility with some equipment regularly used with mineral oils Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised D

20、EC2010 Page 4 of 15TABLE 1 - SCOPE, FIELD OF APPLICATION, AND SYMBOLS (CONTINUED) Codeletter General Application Particular Application Morespecific application Composition and special properties Symbol Typical applications Remarks Lubricants of type CKS usable under extreme temperature conditions (

21、low and high) and under high load CKT Gears operating at a very low, low or very high stabilized temperature of the fluid and under high loadContinuous splash lubrication Greases with extreme pressure and anti-wear properties CKG(1) Gears operating under light load See Appendix A Open gears - may be

22、 fitted with safety guardsIntermittent or dip or mechanical application Products usually of bituminous type with anti-corrosion properties CKH Cylindrical or bevel gears operating at medium ambient temperatures and generally under light loads1) See Appendix A 2) AB oils as defined in Part 1, Type A

23、(Total loss systems) may be used for the same applications as CKJ lubricants 3) These products can be used with a volatile diluent for ease of application (in this case, they shall be designated as follows: CKH-DIL or CKJ-DIL Products of CKH type with enhanced extreme- pressure and anti-wear propert

24、ies CKJ Greases with improved extreme-pressure, anti- wear and anti-corrosion properties and improved thermal stability CKL(1)Cylindrical or bevel gears operating at high or very high ambient temperatures and under high load See Appendix A Intermittent application Products with improved anti-seizing

25、 properties that permit use under extreme load conditions, and products with anti- corrosion properties CKM Gears operating occasionally under exceptionally high loadsProducts that cannot be sprayed 1. These applications may concern several greases. The grease designation according to ISO 6743-9 sha

26、ll be indicated by the supplier. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised DEC2010 Page 5 of 152. REFERENCES 2.1 Applicable Documents The following publications form a part o

27、f this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 Publications Referenced AFNOR, ASTM, BS, CEN, DIN, IP and ISO Standard hardcopies are available from the ILI Website (http:/www.ili-) or by contacting ILI at: Euro

28、peILI, Index House, Ascot, Berkshire, SL5 7EU, UK Tel: +44 (0)1344 636400 Fax: +44 (0)1344 291194 Email: databasesili.co.ukUSAILI, 610 Winters Avenue, Paramus, NJ 07652, USA Tel: 201-986-1131 Fax: 201-986-7886 Email: salesili-2.1.2 SAE Publications Available from SAE International, 400 Commonwealth

29、Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.MS1000 Lubricants, Industrial Oils, and Related Products - Classification MS1001 Lubricants, Industrial Oils, and Related Products Type A (General Purpose and Total Loss) - Specific

30、ation MS1003 Lubricants, Industrial Oils, and Related Products Type D (Compressor Oils) - Specification MS1004 Lubricants, Industrial Oils, and Related Products Type H (Hydraulic Fluids) - Specification MS1005 Lubricants, Industrial Oils, and Related Products Type HF (Fire-Resistant Hydraulic Fluids

31、) - Specification MS1006 Lubricants, Industrial Oils, and Related Products Type F (Lubricant for Spindle Bearings, and Associated Clutches) - Specification MS1007 Lubricants, Industrial Oils, and Related Products Type G (Slideway Lubricants) - Specification MS1008 Lubricants, Industrial Oils, and Re

32、lated Products Type M (Metal Removal Fluids) - Specification MS1009 Lubricants, Industrial Oils, and Related Products Type P (Pneumatic Tool Oils) - Specification MS1010 Lubricants, Industrial Oils, and Related Products Type T (Turbine Oils) - Specification MS1011 Lubricants, Industrial Oils, and Re

33、lated Products Type X (Greases) - Specification Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised DEC2010 Page 6 of 152.1.3 ANSI/AGMA Publication Available from American National Sta

34、ndards Institute, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ANSI/AGMA 9005-D94 Industrial Gear Lubrication 2.1.4 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.ast

35、m.org.ASTM D 92 Test Method for Flash and Fire Points by Cleveland Open Cup ASTM D 97 Test Methods for Pour Point Of Petroleum Products ASTM D 130 Method for Detection of Copper Corrosion from Petroleum Products by Copper Strip Tarnish Test ASTM D 445 Test Method for Kinematic Viscosity of Transpare

36、nt and Opaque Liquids (and Calculation of Dynamic Viscosity) ASTM D 471 Test Method for Rubber Property - Effect of Liquids ASTM D 664 Test Method for Neutralization Number of Petroleum Products by Potentiometric Titration ASTM D 665B Test Method for Rust-Preventing Characteristics of Inhibited Mine

37、ral Oil in the Presence of Synthetic Sea Water ASTM D 892 Test Method for Foaming Characteristics of Lubricating Oils ASTM D 974 Test Method for Acid and Base Number by Color-Indicator Titration ASTM D 1298 Test Method for Density, Relative Density (Specific Gravity), Or API Gravity of Crude Petrole

38、um and Liquid Petroleum Products by Hydrometer Method ASTM D 2070 Standard Test Method for Thermal Stability of Hydraulic oils ASTM D 2140 Test Method for Carbon-Type Composition of Insulating Oils of Petroleum Origin ASTM D 2270 Practice For Calculating Viscosity Index from Kinematic Viscosity at 4

39、0C and 100C ASTM D 2422 Classification of Industrial Fluid Lubricants by Viscosity System ASTM D 2711 Test Method for Demulsibility Characteristics of Lubricating Oils ASTM D 2782 Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids (Timken Method) ASTM D 2893 Test Method

40、 for Oxidation Characteristics of Extreme Pressure Lubrication Oils ASTM D 3238 Method for Calculation of Carbon Distribution and Structural Group Analysis of Petroleum Oils by the N-D-M Method ASTM D 4052 Test Method for Density and Relative Density of Liquids by Digital Density Meter Copyright SAE

41、 International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1002 Revised DEC2010 Page 7 of 15ASTM D 4172 Test Method for Wear Preventative Characteristics of Lubricating Fluid (Four-Ball Method) ASTM D 5182 Test Method

42、 for Evaluating the Scuffing (Scoring) Load Capacity of Oils (FZG Visual Method) ASTM E 1687 Standard Test Method for Determining Carcinogenic Potential of Virgin Base Oils in Metalworking Fluids 2.1.5 BS Publications Available from British Standards Institution, Customer Services, 389 Chiswick High

43、 Road, London W4 4AL, United Kingdom, Tel: +44-0-20-8996-9001, www.bsi-.BS 188 Determination of the Viscosity of Liquids BS 2000:PTA226 Methods of Test for Petroleum and Its Products - Petroleum Products - Calculation of Viscosity Index from Kinematic Viscosity BS 4231 Classification for Viscosity G

44、rades of Industrial Liquid Lubricants 2.1.6 DIN Publications Available from Deutsches Institut fur Normung e.V., Burggrafenstrasse 6, 10787 Berlin, Germany, www.din.de.DIN 51 354/2 Mechanical Testing of Lubricants by the FZG Gear Rig Test Method; Method A/8,3/90 for Testing Lubricating Oils DIN 51 5

45、19 Lubricants; ISO Viscosity Classification for Industrial Liquid Lubricants DIN 51 558/1 Testing of Mineral Oils; Determination of the Neutralization Number, Colour Indicator Titration DIN 51 561 Testing of Mineral Oils, Liquid Fuels and Related Liquids; Measurement of Viscosity Using the Vogel-Oss

46、ag Viscometer; Temperature Range: Approximately 10 to 150-Deg C (CANCELLED) DIN 51 562/1 Viscometry - Determination of Kinematic Viscosity Using the Ubbelohde Viscometer - Part 1: Apparatus and Measurement Procedure DIN 51 566 Testing of Lubricants; Determination of Foaming Characteristics (CANCELLE

47、D) DIN 51 569 Determination of Viscosity of Mineral Oils, Liquid Fuels and Related Liquids at Temperatures from -55C To Approximately 10C Using the Vogel-Ossag Viscometer DIN 51 585 Testing Of Lubricants; Testing Of Corrosion Protection Properties Of Steam Turbine Oils And Hydraulic Oils Containing

48、Additives DIN 51 757 Testing of Mineral Oils and Related Materials; Determination of Density DIN 51 759/1 Testing of Liquid Mineral Oil Products; Method of Test for Copper Corrosion; Copper Strip Test (SUPERSEDED BY ISO 2160) DIN 53 505 Testing of Rubber, Elastomers, And Plastics; Shore Hardness Testing A And D DIN 53 521 Determination of the Behaviour of Rubber and Elastomers when Exposed to Fluids and Vapours DIN 53 538/1 Standard Reference Elastomers; Acrylonitrile-Butadiene Rubber (NBR); Peroxide-Cured, For Characterizing Ser