SAE MS 1008-2007 Lubricants Industrial Oils and Related Products Type M (Metal Removal Fluids) Specification《M型润滑剂 工业用油和相关产品(金属切削液) 规范》.pdf

1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefro

2、m, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2007 SAE InternationalAll rights reserved. No part of this publication may be

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4、776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgINDUSTRIALLUBRICANTSSTANDARDMS1008REV.JAN2007Issued 2002-10Revised 2007-01Superseding MS1008 OCT2002Lubricants, Industrial Oils and Related Products Type M (Metal Removal Fluids)SpecificationForewordThe Society of Automotive Engi

5、neers (SAE) Industrial Lubricants Committee has developed a numberof industrial, non-production lubricant performance specifications.The purpose of these voluntary SAE specifications is to:a. Define minimum performance requirements for industrial lubricants.b. Provide lubricant suppliers with perfor

6、mance targets for a minimum number of key industriallubricants.c. Improve the availability of these lubricants to member companies.d. Provide a plant oriented, user friendly, classification system using common test standards andproperties.ISO Standard 6743 - Lubricants, industrial oils and related p

7、roducts (class L) - Classification is the foundation forthese documents.a. Performance characteristics and test procedures are specified. b. For information, equivalent ISO, DIN, CEN, BSI, ASTM, AFNOR, CETOP, and IP test methods arereferenced.11. International Standards Organization (ISO)Deutsches I

8、nstitut fur Normung e. V. (DIN)European Committee for Standardization (CEN)American Society for Testing and Materials (ASTM)Association of Francaise de Normalisation (AFNOR)The Institute of Petroleum (IP) NOTE: Now combined wtih BSIBritish Standards Institution (BSI), BS 2000: XXX where XXX is the c

9、orresponding IP numberEuropean Committee on Hydraulic Oil and Pneumatics (CETOP)SAE MS1008 Revised JAN2007-2-Industrial lubricant classifications targeted:a. Lubricants, Industrial Oils and Related Products - Classification (SAE MS1000)b. Hydraulic fluids (SAE MS1004)c. Fire resistant hydraulic flui

10、ds (SAE MS1005)d. Lubricating oils (various applications SAE MS1001, SAE MS1002, SAE MS1003 SAE MS1006, SAEMS1007, SAE MS1009, SAE MS 1010)e. Lubricating greases (SAE MS1011)f. Metal Removal Fluids (SAE MS1008)See SAE MS1000 - Index of lubricants and symbols.NOTEEnvironmental, Technical Reports, and

11、/or health and safety regulations may present additionalspecifications to the supplier.EXAMPLEFactory Mutual Research Corporation, Spray Flammability of Hydraulic Fluids and Developmentof a Test Method1. ScopeSee Tables 1A and 1B.1.1 RationaleThe revision of SAE MS1008 was necessary to reflect chang

12、es to test limits, changes to testmethods and additional standards that have been incorporated since SAE MS1008 was originally released.SAE MS1008 Revised JAN2007-3-TABLE 1ASCOPE, TYPICAL APPLICATIONSANDSYMBOLS; STRAIGHT OILSParticularApplicationMore Specific ApplicationProductTypeand/or End Use Req

13、uirementsSymbolCuttingAbrasionPetroleumOil(1)or Other(2)1.Petroleum oils include Group I, II, III, and IV oils; Group IV oils are those such as polyalphaolefins2.Oils other than petroleum would include non-petroleum derived, such asnatural fats or vegetable oilsExtreme Pressure Properties, Chemicall

14、yActive(3)3.Corrosive tocopperExtremePressure Properties, ChemicallyInactive(4)4.Not corrosive to copperRemarksMetal removalbycutting, abrasion or electrical dischargeOperations primarily needing lubrication,e.g., milling, drilling, tapping, grinding, hobbing, honingFluid having anti-corrosion prope

15、rtiesMHAPetroleumOilThese fluids which are used undiluted may be inhibited againstoxidation or may contain fillers for particular operationsFluid having anti-corrosion properties andwithextreme pressure (E.P.) properties, chemically activeMHBPetroleumOilFluid having anti-corrosion properties andwith

16、extreme pressure (E.P.) properties, chemically non-activeMHCPetroleumOilFluid having anti-corrosion propertiesMHDOtherFluid having anti-corrosion properties andwithextreme pressure (E.P.) properties, chemically non-activeMHEOtherFluid having anti-corrosion properties andwithextreme pressure (E.P.) p

17、roperties, chemically activeMHFOtherSAE MS1008 Revised JAN2007-4-TABLE 1BSCOPE, TYPICAL APPLICATIONS AND SYMBOLS; AQUEOUS FLUIDSParticularApplicationMore Specific ApplicationProductTypeand/or EndUse RequirementsSymbolCuttingAbrasionEmulsionMicro-EmulsionSolutionExtreme Pressure PropertiesRemarks (Ty

18、pical Description)Metalremoval bycutting or abrasionOperationsprimarily needing coolingConcentrates typically containing 30%petroleum(1)or other(2)(vegetable,PAO,ester,etc.) oil, when blended with water,giving macro-emulsions1.Petroleum oils include API GroupI, II and III oils.2.Oils other than petr

19、oleum include API Group IV oils, such as polyalphaolefins,and non-petroleum oils, such asesters or vegetableoils.MAASoluble OilConcentrates typically containing 30%petroleum or other (vegetable, PAO,ester,etc.) oil, whenblended withwater,giving macro-emulsions, plus extreme pressure (EP) additivesMA

20、A-EPSoluble OilConcentrates containing 110ISO VG3-7 120ISO VG10140ISO VG22150ISOVG32-46160ISO VG68170ISO VG100 200ISO VG2 110ISOVG3-7 120ISO VG10140ISO VG22150ISO VG32-46 160ISO VG68170ISO VG100 200ISO VG2 110ISO VG3-7 120ISO VG10 140ISO VG22 150ISO VG32-46 160ISO VG68 170ISOVG100200ISO VG2 110ISOVG

21、3-7 120ISO VG10140ISO VG22150ISO VG32-46 160ISO VG68170ISO VG100 200ISO VG2110ISO VG3-7 120ISO VG10140ISO VG22150ISO VG32-46160ISO VG68170ISO VG100 200ISO VG2 110ISOVG3-7 120ISO VG10140ISO VG22150ISOVG32-46 160ISO VG68170ISOVG100 2002592DINISO 2592D92IP36Foamvolume, inml.Seq. IAsagreeduponbyuserands

22、upplierAsagreeduponbyuserand supplierAs agreed upon byuserand supplierAsagreeduponbyuserand supplierAsagreeduponbyuserandsupplierAs agreedupon byuserand supplier624751566D892IP 146Misting TendencyAsagreeduponbyuserandsupplierAsagreeduponbyuserand supplierAs agreed upon byuserand supplierAsagreedupon

23、byuserand supplierAsagreeduponbyuserandsupplierAs agreedupon byuserand supplierMachining PropertiesTappingTorqueTest,MicrotapTestorasagreed uponbyuserand supplierTapping TorqueTest, MicrotapTest oras agreed uponbyuserand supplierTappingTorqueTest,Microtap Test oras agreedupon byuserand supplierTappi

24、ng TorqueTest, MicrotapTest oras agreed upon byuserand supplierTappingTorqueTest,MicrotapTestor asagreeduponbyuserandsupplierTappingTorqueTest,MicrotapTest oras agreeduponbyuserand supplierISO3685ISO8688D 5619E 618ANSI/ASME B94.55MSAE MS1008 Revised JAN2007-15-ISOviscosity classificationReport(Fora

25、fluid withaviscosity betweenISOgrades,state the grades between whichitfalls.Report(Fora fluid with a viscositybetween ISO grades,statethe gradesbetweenwhich it falls.Report(Fora fluid witha viscosity between ISO grades,state thegradesbetween whichitfalls.Report(Fora fluid with aviscositybetween ISO

26、grades, statethe gradesbetweenwhichit falls.Report(Fora fluid withaviscosity betweenISO grades, state the grades betweenwhich it falls.Report(Forafluid witha viscosity between ISOgrades,state thegradesbetweenwhich it falls.344851519D2422BS4231Kinematic viscosity in mm2/s at40CTobespecifiedbythe supp

27、lierTobespecified bythesupplierTobespecified bythe supplierTobespecified bythe supplierTobe specifiedbythe supplierTobespecified bythesupplier310451561, 51562part1 or51569D445IP 71:Sec. 1BS188ViscosityIndexReportReportReportReportReportReport2909DINISO 2909D2270IP 226BS4459DensityReportReportReportR

28、eportReportReport367551757D4052D 1298IP 160SaponificationnumberReportReportReportReportReportReport6293D94IP136:Sec. 1% Volatile Organics,byTGA orovenmethodReportReportReportReportReportReportE 1131EPA 24Chlorine, %Report(1)Report(1)Report(1)Report(1)Report(1)Report(1)D 808TotalSulfur, %Report(1)Rep

29、ort(1)Report(1)Report(1)Report(1)Report(1)D 129D 4294D 4951D 5185IP61ActiveSulfur, %Report(1)Report(1)Report(1)Report(1)Report(1)Report(1)D 1662Phosphorus, %Report(1)Report(1)Report(1)Report(1)Report(1)Report(1)D 4927D 4951D 5185Total Acid NumberandBaseNumberReportReportReportReportReportReport66185

30、1558Part1D664IP 177IP 139Fatty Acid, %(by analysis or % added)Report(1)Report(1)Report(1)Report(1)Report(1)Report(1)byFTIRIP 284Esters, %(by analysis or % added)Report(Includes fats, fatty acids,andesters)(1)Report(Includes fats, fatty acids,andesters)(1)Report(Includesfats, fatty acids,and esters)(

31、1)Report(Includes fats, fatty acids,andesters)(1)Report(Includes fats,fatty acids,andesters)(1)Report(Includes fats, fatty acids,and esters)(1)byFTIRMethod as agreed uponIP 284ColorReportReportReportReportReportReport2049D 1500IP 196Odor methodmodifiedas appropriateAsagreeduponbetween userand suppli

32、erAs agreedupon between userand supplierAsagreeduponbetweenuserand supplierAs agreedupon between userand supplierAsagreeduponbetween userandsupplierAsagreeduponbetweenuserand supplierD 1833IP 185Oxidation stability(EP oils)Viscosityincrease at100 CPrecipitation numberComparative IRscanAsagreeduponbe

33、tween userand supplierAs agreedupon between userand supplierAsagreeduponbetweenuserand supplierAs agreedupon between userand supplierAsagreeduponbetween userandsupplierAsagreeduponbetweenuserand supplierD 2893Thermal stabilityComparative IRScanAcid NumberChangeViscosityChangeSludge, mg/100 mlCopperr

34、od color(Cinn.Mil.)Copperweightloss, mgSteel rod color (Cinn.Mil.)Asagreeduponbetween userand supplierAsagreeduponbetween userand supplierAs agreedupon between userand supplierAs agreedupon between userand supplierAsagreeduponbetweenuserand supplierAsagreeduponbetweenuserand supplierAs agreedupon be

35、tween userand supplierAs agreedupon between userand supplierAsagreeduponbetween userandsupplierAsagreeduponbetween userandsupplierAsagreeduponbetweenuserand supplierAsagreeduponbetweenuserand supplierD 2070(except75ml oil in 100ml beaker, 101C,72h)CincinnatiMilacronProcedure BDemulsibilityWater inoi

36、l after 5hEmulsionaftercentrifugeTotal freewaterAsagreeduponbetween userand supplierAs agreedupon between userand supplierAsagreeduponbetweenuserand supplierAs agreedupon between userand supplierAsagreeduponbetween userandsupplierAsagreeduponbetweenuserand supplierD 2711TABLE A1ATYPE M METAL REMOVAL

37、STRAIGHT OILS (CONTINUED)PropertyType of ProductRequirementsor ReportMHAPetroleumRequirementsor ReportMHBPet. +CAEPRequirementsor ReportMHCPet.+IEPRequirementsor ReportMHDNon-PetroleumRequirementsor ReportMHEN.P.+ CAEPRequirementsor ReportMHFN.P.+IEPTesting asSpecifiedin ISOTechnicalEquivalentStanda

38、rdsDINTechnicalEquivalentStandardsASTMTechnicalEquivalentStandardsIP/BS*/OtherSAE MS1008 Revised JAN2007-16-Filterability - papersizeas agreed uponrecirculate samplefor24hAsagreeduponbetweenuserand supplierAs agreedupon betweenuserand supplierAsagreeduponbetween userand supplierAs agreedupon between

39、 user andsupplierAsagreeduponbetween userandsupplierAsagreeduponbetween userand supplierD 2068Waste TreatabilityAs agreedbetweensupplierand userAsagreedbetween supplier and userAs agreed between supplieranduserAsagreedbetween supplier and userAs agreed betweensupplierand userAsagreedbetween supplier

40、and userCleanability(forpossible lateroperations)Asagreeduponbetween supplier and userAs agreedupon between supplierand userAsagreeduponbetweensupplier and userAs agreedupon between supplierand userAsagreeduponbetweensupplierand userAsagreeduponbetween supplier anduserCorrosiveEffect onAluminum1Max1

41、Max1Max1Max1Max1MaxModified F1110(3)1.Equivalent methods maybeusedasagreeduponbetween userandsupplier.2.SRE-NBR1sealant must be usedas specifiedinDIN53538, specifiedreferencesealant isavailable fromBundesantaltfur,BerlinMaterialforschungund-prufung (BAM) Unterden Eichen87, D-12205 Berlin, Germany Te

42、lephone +49 308104-0orTEI.Manystandardcommonelastomers(polyacrylate,nitrile,fluoroelastomer, NBR1and LRCCP)are available fromTestEngineering, Inc. inSan Antonio (www.tei-).3.Run using AI 319,356,380, 383, 390.TABLE A1ATYPE M METAL REMOVALSTRAIGHT OILS (CONTINUED)PropertyType of ProductRequirementsor

43、 ReportMHAPetroleumRequirementsor ReportMHBPet. +CAEPRequirementsor ReportMHCPet.+IEPRequirementsor ReportMHDNon-PetroleumRequirementsor ReportMHEN.P.+ CAEPRequirementsor ReportMHFN.P.+IEPTesting asSpecifiedin ISOTechnicalEquivalentStandardsDINTechnicalEquivalentStandardsASTMTechnicalEquivalentStand

44、ardsIP/BS*/OtherSAE MS1008 Revised JAN2007-17-TABLE A1BTYPE M (METAL REMOVAL - AQUEOUS FLUIDS)THESE TESTS TO BERUN ON BASE OIL PORTIONOF UNDILUTED CONCENTRATEPropertyType of ProductRequirements or ReportMAASolubleRequirements or ReportMAA-EPSoluble+EPRequirements or ReportMACSemi Synth.Requirements

45、or ReportMAC-EPSemi +EPRequirements or ReportMAESyntheticRequirementsor ReportMAE-EPSyn.+ EPTesting asSpecified inISOTechnical EquivalentStandardsDINTechnical EquivalentStandardsASTMTechnicalEquivalent StandardsIP/BS/OtherBaseOil Specifications:(notrequiredfor fluidscontainingnomineral oils)Paraffin

46、ic, Naphthenic, AromaticContentReport(1)1.Equivalentmethods may beusedas agreed upon betweenuserand supplier.ReportReportReportNANAD3238TotalPNA,ppm1000 max1000max1000 max1000maxNANAEPA SW-846TN 8270C(1)Total PCB,ppmNotdetectable at1 ppmNotdetectableat1 ppmNot detectableat1 ppmNot detectable at1 ppm

47、NANAEPA SW-846TN 8082(1)Total Organic Halogens, ppm5 max5max5max5maxNANAEPASW-846TN 9253(1)ModifiedAmesFoldIncreaseMutagenicity IndexMutag. Potency IndexReport1 maxReportReport1 maxReportReport1 maxReportReport1 maxReportNANAE 1687MetalsReportReportReportReportReportReportD4927D 4951SAE MS1008 Revis

48、ed JAN2007-18-TABLE A1CTYPE M (METAL REMOVAL - AQUEOUS FLUIDS), (CONTINUED)THESE TESTS TO BERUN ON THE UNDILUTED CONCENTRATE.PropertyType of ProductRequire- ments or ReportMAASolubleRequire- ments or ReportMAA-EPSoluble+EPRequire- ments or ReportMACSemiSynth.Require- ments or ReportMAC-EPSemi+EPRequ

49、ire- ments or ReportMAESyntheticRequire- ments or ReportMAE-EPSyn.+ EPTesting as Specified inISOTechnicalEquivalent StandardsDINTechnicalEquivalent StandardsASTMTechnicalEquivalent StandardsIP/BS(1)Other1.All IP XXX standards are nowBS2000: PartXXXFourBallEPLoadWearIndex,KgWeldLoad,Kg(ForEPclassification purposesonly)NA45Min200 MinNA45Min200 MinNA45Min200 MinD2783EmulsionStabilityTobespecified bythe supplierTobe specified bythe supplierTobespecified bythe supplierTobespecified bythe supplierNANAAFNORNF T 60-187ISO viscosityclassificationRepo