SANS 15614-10-2008 Specification and qualification of welding procedures for metallic materials - Welding procedure test Part 10 Hyperbaric dry welding《金属材料焊接程序的规范及质量控制 焊接工艺测试 第10部.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21331-2 SANS 15614-10:2008Edition 1ISO 15614-10:2005Edition 1SOUTH AFRICAN NATIONAL STANDARD Specification and qualification of welding pr

4、ocedures for metallic materials Welding procedure test Part 10: Hyperbaric dry welding This national standard is the identical implementation of ISO 15614-10:2005 and is adopted with the permission of the International Organization for Standardization. Published by Standards South Africa 1 dr latega

5、n road groenkloof private bag x191 pretoria 0001 tel: 012 428 7911 fax: 012 344 1568 international code + 27 12 www.stansa.co.za Standards South Africa SANS 15614-10:2008 Edition 1 ISO 15614-10:2005 Edition 1 Table of changes Change No. Date Scope National foreword This South African standard was ap

6、proved by National Committee StanSA TC 5120.08, Welding and allied processes, in accordance with procedures of Standards South Africa, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in June 2008. Reference numberISO 15614-10:2005(E)ISO 2005INTERNATIONAL STANDAR

7、D ISO15614-10First edition2005-02-15Specification and qualification of welding procedures for metallic materials Welding procedure test Part 10: Hyperbaric dry welding Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques preuve de qualification dun mode opratoire de

8、 soudage Partie 10: Soudage hyperbare en caisson SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, t

9、his file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secre

10、tariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ens

11、ure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ISO 2005 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utili

12、zed in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax +

13、 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2005 All rights reservedSANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) ISO 2005 All rights reserved iiiContents P

14、age Foreword iv Introduction v 1 Scope 1 2 Normative references . 1 3 Terms and definitions. 2 4 Preliminary welding procedure specification (pWPS) 2 5 Welding procedure test 3 6 Test piece. 3 6.1 General. 3 6.2 Shape and dimensions of test pieces. 3 6.3 Welding of test pieces 3 7 Examination and te

15、sting. 4 7.1 Extent of testing 4 7.2 Location and cutting of test specimens . 4 7.3 Non-destructive testing 4 7.4 Destructive tests . 4 7.5 Re-testing. 4 8 Range of qualification. 4 8.1 General. 4 8.2 Related to the manufacturer 5 8.3 Related to the parent material 5 8.4 Common to all welding proced

16、ures 5 8.5 Specific to processes . 7 8.6 Specific to hyperbaric environment 7 9 Welding procedure qualification record (WPQR) 8 SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) iv ISO 2005 All rights rese

17、rvedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which

18、 a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all mat

19、ters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circu

20、lated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsi

21、ble for identifying any or all such patent rights. ISO 15614-10 was prepared by Technical Committee ISO/TC 44, Welding and allied processes. ISO 15614 consists of the following parts, under the general title Specification and qualification of welding procedures for metallic materials Welding procedu

22、re test: Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Arc welding of cast iron Part 4: Finishing welding of aluminium castings Part 5: Arc welding of titanium, zirconium and their alloys Part 6: Arc welding

23、of copper and its alloys Part 7: Overlay welding Part 8: Welding of tubes to tube-plate joints Part 9: Arc underwater hyperbaric wet welding Part 10: Hyperbaric dry welding: Part 11: Electron and laser beam welding Part 12: Spot, seam and projection welding Part 13: Resistance butt and flash welding

24、 SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) ISO 2005 All rights reserved vIntroduction All new welding procedure qualifications are to be carried out in accordance with this part of ISO 15614 from t

25、he date of publication. This part of ISO 15614 does not invalidate previously qualified welding procedures in accordance with other standards or specifications, providing the technical requirements are satisfied and the previous qualifications are relevant to the application and production work on w

26、hich they are to be employed. Where additional tests have to be carried out to make the qualification technically equivalent, it is only necessary to do the additional tests in accordance with this part of ISO 15614. Requested for official interpretations of any aspect of this standard should be dir

27、ected to the Secretariat of ISO/TC 44 via your national standards body, a complete listing of which can be found at www.iso.org. SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .SANS 15614-10:2008This s tandard may only be us

28、ed and printed by approved subscription and freemailing clients of the SABS .INTERNATIONAL STANDARD ISO 15614-10:2005(E) ISO 2005 All rights reserved 1Specification and qualification of welding procedures for metallic materials Welding procedure test Part 10: Hyperbaric dry welding 1 Scope This part

29、 of ISO 15614 specifies how to qualify welding procedure specifications for welding in hyperbaric dry environments. It also specifies the minimum testing requirements necessary for qualification of welding procedures. This part of ISO 15614 may be used to qualify welding procedures using mechanized

30、and automated welding. NOTE This part of ISO 15614 is part of a series of standards, details of this series are given in ISO 15607:2003, Annex A. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition c

31、ited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers ISO 6947, Welds Working positions Definitions of angles of slope and rotation ISO 14175, Weld

32、ing consumables Shielding gases for arc welding and cutting ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General rules ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc

33、 welding ISO 15618-2, Qualification testing of welders for underwater welding Part 2: Diver-welders and welding operators for hyperbaric dry welding EN 288-9, Specification and approval of welding procedures for metallic materials Part 9: Welding procedure test for pipeline welding on land and offsh

34、ore site butt welding of transmission pipelines SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) 2 ISO 2005 All rights reserved3 Terms and definitions For the purposes of this document, the terms and defi

35、nitions given in ISO 15607 and ISO 15618-2, and the following, apply. 3.1 repair any operation which involves welding to rectify the weld, outside the normal welding cycle 3.2 full penetration repair weld repair through the whole thickness of the qualification joint 3.3 internal repair weld applied

36、to rectify a weld from the inside surface or the root side of a weld, after excavation and re-preparation, using either a single or a multi-pass weld deposition sequence 3.4 make specific trade or brand name of the consumable, but not its designation 3.5 examiner person who has been appointed to ver

37、ify compliance with the applicable standard NOTE In certain cases, an external independent examiner may be required. ISO 15607:2003, definition 3.241) 3.6examining body organization that has been appointed to verify compliance with the applicable standard NOTE In certain cases, an external independe

38、nt examining body may be required. ISO 15607:2003, definition 3.251) 4 Preliminary welding procedure specification (pWPS) The preliminary welding procedure specification shall be prepared in accordance with ISO 15609-1. It shall specify all relevant parameters and tolerances, including the following

39、 additional items if applicable: water depth at which welding is to be carried out; gas composition in the hyperbaric chamber or habitat; partial pressure of oxygen; temperature range in the hyperbaric chamber or habitat; relative humidity; method of measuring heat input and/or weld deposition rate;

40、 1) This term and definition have been reproduced for clarity. SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) ISO 2005 All rights reserved 3 material grade and supply condition; number and location of w

41、elder-divers (for pipelines); partially completed joint; type of line-up clamp (for pipelines); time of clamp removal (for pipelines); preheating procedure; post-weld heat-treatment procedure; consumables handling and control procedure. The pWPS should detail the precautions to be taken to prevent d

42、amage, corrosion and/or contamination of the consumables due to humidity or other environmental influences. 5 Welding procedure test Welding shall be performed under simulated or actual site conditions at the appropriate water depth. The test pieces shall represent the type of welding used in produc

43、tion and shall be prepared and tested in accordance with Clauses 6 and 7. NOTE The welder-diver or hyperbaric welding operator who undertakes the welding procedure test satisfactorily in accordance with this part of ISO 15614 is qualified for the appropriate range of qualification given in ISO 15618

44、2. 6 Test piece 6.1 General The welded assembly, to which the welding procedure will relate to in production, shall be represented by making a standardized test piece or pieces, as specified in 6.2 (see also 8.4.3). 6.2 Shape and dimensions of test pieces The shape and dimensions for steel test pie

45、ces shall be in accordance with ISO 15618-2, except for pipelines where the test welds shall be made between two short sections of pipe (W 500 mm). 6.3 Welding of test pieces Preparation and welding of test pieces shall be carried out in accordance with the pWPS, with removal of line-up clamps, part

46、ial completion and recommencement of welding, where applicable. Welds shall be made under the same production conditions which they represent. Welding positions and limitations for the angle of slope of the test piece shall be in accordance with ISO 6947. If tack welds are to be fused into the final

47、 joint, they shall be included as part of the test piece. Welding and testing of the test pieces shall be witnessed by an examiner or an examining body. NOTE In some cases, it may be necessary to carry out a preliminary welding test to provide the information to select the welding conditions for the

48、 pWPS. SANS 15614-10:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-10:2005(E) 4 ISO 2005 All rights reserved7 Examination and testing 7.1 Extent of testing Non-destructive and destructive testing shall be carried out in accord

49、ance with ISO 15618-2 for steel structures and EN 288-9 for pipelines. 7.2 Location and cutting of test specimens The location of test specimens shall be in accordance with ISO 15618-2 for steel structures and EN 288-9 for pipelines. Test specimens shall be taken only after all non-destructive testing (NDT) has been carried out and which has passed the relevant inspection criteria for the NDT method(s) used. Test specimens may be taken from locations avo