SANS 15614-12-2008 Specification and qualification of welding procedures for metallic materials - Welding procedure test Part 12 Spot seam and projection welding《金属材料焊接程序的规范及质量控制 焊.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21325-1 SANS 15614-12:2008Edition 1ISO 15614-12:2004Edition 1SOUTH AFRICAN NATIONAL STANDARD Specification and qualification of welding pr

4、ocedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding This national standard is the identical implementation of ISO 15614-12:2004 and is adopted with the permission of the International Organization for Standardization. Published by Standards South Africa

5、1 dr lategan road groenkloof private bag x191 pretoria 0001 tel: 012 428 7911 fax: 012 344 1568 international code + 27 12 www.stansa.co.za Standards South Africa SANS 15614-12:2008 Edition 1 ISO 15614-12:2004 Edition 1 Table of changes Change No. Date Scope National foreword This South African stan

6、dard was approved by National Committee StanSA TC 5120.08, Welding and allied processes, in accordance with procedures of Standards South Africa, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in June 2008. Reference numberISO 15614-12:2004(E)ISO 2004INTERNATIO

7、NAL STANDARD ISO15614-12First edition2004-08-01Specification and qualification of welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques preuve de qualification

8、 dun mode opratoire de soudage Partie 12: Soudage par points, la molette et par bossages SANS 15614-12:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) PDF disclaimer This PDF file may contain embedded typefaces. In ac

9、cordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes

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13、1 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2004 All rights reservedSANS 15614-12:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) IS

14、O 2004 All rights reserved iiiForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interes

15、ted in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical C

16、ommission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the tech

17、nical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO

18、shall not be held responsible for identifying any or all such patent rights. ISO 15614-12 was prepared by the European Committee for Standardization (CEN) in collaboration with Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 10, Unification of requirements in the field o

19、f metal welding, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement). Throughout the text of this document, read “.this European Standard.” to mean “.this International Standard.”. ISO 15614 consists of the following parts, under the general title Specifi

20、cation and qualification of welding procedures for metallic materials Welding procedure test: Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Arc welding of cast irons Part 4: Finishing welding of aluminium cas

21、tings Part 5: Arc welding of titanium, zirconium and their alloys Part 6: Arc welding of copper and its alloys Part 7: Corrosion resistant overlay, cladding restore and hardfacing Part 8: Welding of tubes to tube-plate joints Part 9: Arc underwater hyperbaric wet welding Part 10: Hyperbaric dry weld

22、ing Part 11: Electron and laser beam welding Part 12: Spot, seam and projection welding Part 13: Resistance butt and flash welding Annex ZA provides a list of corresponding International and European Standards for which equivalents are not given in the text. SANS 15614-12:2008This s tandard may only

23、 be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) iv ISO 2004 All rights reservedContents Page Forewordv Introductionvi 1 Scope 1 2 Normative references 2 3 Terms and definitions .2 4 Preliminary welding procedure specification (pWPS) .25 Welding

24、 procedure test.26 Test piece .36.1 General36.2 Shape and dimensions of test pieces and test specimens for destructive testing3 6.2.1 General3 6.2.2 Macrosection3 6.3 Welding of components, test pieces or test specimens .37 Examination and testing .37.1 Extent of testing.37.2 Location and cutting of

25、 test specimens5 7.3 Visual testing5 7.4 Re-testing .5 8 Range of qualification .68.1 General6 8.2 Related to the manufacturer.6 8.3 Related to the material 6 8.4 Common to all welding procedures.68.4.1 Welding process 68.4.2 Type of current.68.4.3 Welding cycle.68.4.4 Postweld heat treatment in the

26、 welding equipment.6 8.4.5 Type of weld equipment7 8.4.6 Welding electrodes7 9 Welding Procedure Qualification Record form (WPQR)7Annex ZA (normative) Normative references to International publications with their relevant European publication 8 Bibliography9SANS 15614-12:2008This s tandard may only

27、be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) ISO 2004 All rights reserved vForeword This document (EN ISO 15614-12:2004) has been prepared by Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN, in collaboration

28、with Technical Committee ISO/TC 44 “Welding and allied processes”. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2005, and conflicting national standards shall be withdrawn at the lates

29、t by February 2005. Normative references to International Standards are listed in normative annex ZA. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Repu

30、blic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SANS 15614-12:2008This s tandard may only be used and printed by

31、 approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) vi ISO 2004 All rights reservedIntroduction All new welding procedure qualifications are to be in accordance with this standard from the date of its issue. This standard does not invalidate previous welding procedure qu

32、alifications made to former national standards or specifications provided the intent of the technical requirements is satisfied and the previous procedure qualifications are relevant to the application and production work on which they are to be employed. Also, where additional tests have to be carr

33、ied out to make the qualification technically equivalent, it is only necessary to do the additional tests on a test piece which should be made in accordance with this standard. SANS 15614-12:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS

34、.ISO 15614-12:2004(E) ISO 2004 All rights reserved 11 Scope This standard specifies the tests which may be used for qualification of welding procedure specifications for spot, seam and projection welding processes. This standard is part of a series of standards. Details of this series are given in E

35、N ISO 15607:2003, annex A. This standard defines the conditions for carrying out tests and the limits of validity of a qualified welding procedure for all practical welding operations covered by this standard. The tests required to qualify the procedure for a particular component/assembly depend on

36、the performance and quality requirements of the component/assembly and shall be established before any qualification is undertaken. Tests shall be carried out in accordance with this standard unless more severe tests are specified by the relevant application standard or contract when these shall app

37、ly. The acceptability of applying the principles of the standard to other resistance welding processes should be established before any qualification is undertaken. NOTE Specific service, material or manufacturing conditions may require more comprehensive testing than is specified by this standard.

38、Such tests may include: - method for fatigue testing for spot welded joints; - specimen dimensions and procedure for impact, shear and cross tension testing resistance spot and projection welds; - bend test; - surface crack detection; - ultrasonic tests, x-ray test; - chemical analysis; corrosion te

39、sts; - micro examination, including assessment of hot cracking behaviour; - tests of components or complete welded assemblies. This standard covers the following resistance welding processes, as defined in EN ISO 4063: 21 - spot welding; 211 - indirect spot welding; 212 - direct spot welding; 22 - s

40、eam welding; 221 - lap seam welding; 222 - mash seam welding; 225 - fail butt-seam welding; 226 - seam welding with strip; SANS 15614-12:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) 2 ISO 2004 All rights reserved23

41、 - projection welding; 231 indirect projection welding; 232 direct projection welding. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of

42、 the referenced document (including any amendments) applies. EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN ISO 14270, Specimen dimensions and procedure for mechanize

43、d peel testing resistance spot, seam and embossed projection welds (ISO 14270: 2000). EN ISO 14271, Vickers hardness testing of resistance spot, projection and seam welds (low load and micro hardness) (ISO 14271: 2000). EN ISO 14272, Specimen dimensions and procedure for cross tension testing resist

44、ance spot and embossed projection welds (ISO 14272: 2000). EN ISO 14273, Specimen dimensions and procedure for shear testing resistance spot, seam and embossed projection welds (ISO 14273: 2000). EN ISO 17653, Destructive tests on welds in metallic materials Torsion test of resistance spot welds (IS

45、O 17653: 2003.) EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General rules (ISO 15607: 2003). EN ISO 15609-5, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 5: Resistance welding (IS

46、O 15609-5: 2004). ISO 669:2000, Resistance welding Resistance welding equipment Mechanical and electrical requirements. ISO 10447, Welding - Peel and chisel testing of resistance spot, projection and seam welds. 3 Terms and definitions For the purposes of this European Standard, the terms and defini

47、tions given in EN ISO 15607:2003 and ISO 669:2000 apply. 4 Preliminary welding procedure specification (pWPS) The preliminary welding procedure specification shall be prepared in accordance with EN ISO 15609-5. 5 Welding procedure test The preparation and testing of test pieces shall be in accordanc

48、e with clauses 6 and 7 of this standard. SANS 15614-12:2008This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 15614-12:2004(E) ISO 2004 All rights reserved 3NOTE The resistance weld setter who undertakes the welding procedure test satisfacto

49、rily in accordance with this standard is qualified for the appropriate range of qualification given in EN 1418. 6 Test piece 6.1 General The welded assembly, to which the welding procedure will relate to in production, shall be represented by actual components or by preparing a standardized test piece in accordance with 6.2. Test specimens shall be cut from the actual components, the test piece or welded separately according to 6.3. Test specimens or test pieces from the same material with