SANS 20474-6-2010 Earth-moving machinery - Safety Part 6 Requirements for dumpers《土方机械 安全性 第6部分：翻斗机的要求》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-23557-4 SANS 20474-6:2010Edition 1ISO 20474-6:2008Edition 1SOUTH AFRICAN NATIONAL STANDARD Earth-moving machinery Safety Part 6: Requireme

4、nts for dumpers This national standard is the identical implementation of ISO 20474-6:2008, and is adopted with the permission of the International Organization for Standardization. Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 12 428 7911 F

5、ax: +27 12 344 1568 www.sabs.co.za SABS SANS 20474-6:2010 Edition 1 ISO 20474-6:2008 Edition 1 Table of changes Change No. Date Scope National foreword This South African standard was approved by National Committee SABS TC 1034, Agricultural, earth-moving, forestry and construction equipment and mac

6、hinery, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in January 2010. Reference numberISO 20474-6:2008(E)ISO 2008INTERNATIONAL STANDARD ISO20474-6First edition2008-12-15Earth-moving machinery Safet

7、y Part 6: Requirements for dumpers Engins de terrassement Scurit Partie 6: Exigences applicables aux tombereaux SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-6:2008(E) PDF disclaimer This PDF file may contain embe

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12、ester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2008 All rights reservedSANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemai

13、ling clients of the SABS .ISO 20474-6:2008(E) ISO 2008 All rights reserved iiiForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through IS

14、O technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates c

15、losely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. D

16、raft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this do

17、cument may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 20474-6 was prepared by Technical Committee ISO/TC 127, Earth-moving machinery, Subcommittee SC 2, Safety, ergonomics and general requirements. ISO 20474 consists of the f

18、ollowing parts, under the general title Earth-moving machinery Safety: Part 1: General requirements Part 2: Requirements for tractor-dozers Part 3: Requirements for loaders Part 4: Requirements for backhoe loaders Part 5: Requirements for hydraulic excavators Part 6: Requirements for dumpers Part 7:

19、 Requirements for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: Requirements for trenchers Part 11: Requirements for earth and landfill compactors Part 12: Requirements for cable excavators Part 13: Requirements for rollers Part 14: Information on national an

20、d regional provisions Technical Specification SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-6:2008(E) iv ISO 2008 All rights reservedIntroduction This document is a type-C standard as stated in ISO 12100. The mach

21、inery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those stated in type-A or B standards, the requirements of this type-C standard take precede

22、nce over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. Provisions that are applicable for Australia, the EU, Japan or the USA, and which are mandatory for compliance with specific governmental laws, direc

23、tives or regulations in force in the particular country or region, are given in ISO/TS 20474-14. NOTE Other countries or regions may also have regional requirements. SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .INTERNATION

24、AL STANDARD ISO 20474-6:2008(E) ISO 2008 All rights reserved 1Earth-moving machinery Safety Part 6: Requirements for dumpers 1 Scope This part of ISO 20474 gives the safety requirements specific to wheeled and crawler dumpers as defined in ISO 6165, including compact dumpers and compact dumpers with

25、 standing operator. It is not applicable to road-truck-mounted dumpers. It is intended to be used in conjunction with ISO 20474-1, which specifies general safety requirements common to earth-moving machine families, and with ISO/TS 20474-14, which gives information on provisions that are mandatory i

26、n particular countries or regions. The specific requirements given in this part of ISO 20474 take precedence over the general requirements of ISO 20474-1. This part of ISO 20474 deals with all significant hazards, hazardous situations and events relevant to the earth-moving machinery within its Scop

27、e when used as intended or under conditions of misuse reasonably foreseeable by the manufacturer (see also ISO/TS 20474-14). It specifies the appropriate technical measures for eliminating or reducing risks arising from significant hazards, hazardous situations or events during commissioning, operat

28、ion and maintenance. It is not applicable to machines manufactured before the date of its publication. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the l

29、atest edition of the referenced document (including any amendments) applies. ISO 3449:2005, Earth-moving machinery Falling-object protective structures Laboratory tests and performance requirements ISO 3471, Earth-moving machinery Roll-over protective structures Laboratory tests and performance requ

30、irements ISO 6165, Earth-moving machinery Basic types Identification and terms and definitions ISO 6016, Earth-moving machinery Methods of measuring the masses of whole machines, their equipment and components ISO 6683, Earth-moving machinery Seat belts and seat belt anchorages Performance requireme

31、nts and tests ISO 7096:2000, Earth-moving machinery Laboratory evaluation of operator seat vibration ISO 7132, Earth-moving machinery Dumpers Terminology and commercial specifications ISO 10268, Earth-moving machinery Retarders for dumpers and tractor-scrapers Performance tests ISO 10570, Earth-movi

32、ng machinery Articulated frame lock Performance requirements SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-6:2008(E) 2 ISO 2008 All rights reservedISO 13333, Earth-moving machinery Dumper body support and operator

33、s cab tilt support devices ISO 20474-1:2008, Earth-moving machinery Safety Part 1: General requirements 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 20474-1 and ISO 7132, and the following, apply. 3.1 dumper self-propelled crawler or wheeled machi

34、ne, with an open body, which transports and dumps or spreads material NOTE 1 See ISO 6165 and Figures A.1 and A.2. NOTE 2 Except in the case of compact dumpers, loading is performed by other machines or equipment. 3.2 rigid frame dumper dumper with a rigid frame and wheel or crawler steering NOTE Se

35、e ISO 6165 and Figure A.1 (and Figure A.3). 3.3 articulated frame dumper dumper with an articulated frame for steering NOTE See ISO 6165 and Figure A.2. 3.4 swing dumper dumper having a 360 swing upper structure NOTE 1 See ISO 6165. NOTE 2 The upper structure is comprised of a rigid frame, open body

36、 and operators station; the undercarriage consists of a track-type or wheeled unit. 3.5 compact dumper articulated or rigid dumper having an operating mass in accordance with ISO 6016 of 4 500 kg or less NOTE 1 See ISO 6165 and Figures A.4, A.5 and A.6. NOTE 2 A compact dumper may have integral self

37、-loading equipment. 3.6 self-loading equipment integral mounted bucket-supporting structure and linkage permanently fitted to the dumper, enabling it to fill its own open body with material NOTE See Figure A.6. SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and

38、 freemailing clients of the SABS .ISO 20474-6:2008(E) ISO 2008 All rights reserved 34 Safety requirements and/or protective measures 4.1 General Dumpers shall comply with the safety requirements and/or protective measures of ISO 20474-1, in as far as those are not modified by the specific requiremen

39、ts of this clause. 4.2 Dump body 4.2.1 Control device When the content of the body can be dumped manually, the control device shall be designed and placed so that opening and closing can be actuated safely, e.g. from the operators position or from a side different from the tipping direction. 4.2.2 B

40、ody lowering For mandatory national and/or regional provisions, see ISO/TS 20474-14. 4.2.3 Body-down indicator Dumpers except for compact dumpers and crawler dumpers without an enclosed cab shall have the following provisions: a device preventing travelling in a transmission ratio higher than second

41、 gear or with a speed greater than 10 km/h when the body is not completely lowered; an audible and/or visible warning device functioning when the body is not in a lowered position and the transmission is engaged. 4.2.4 Body support device The device shall meet the requirements given in ISO 13333. Fo

42、r mandatory national and/or regional provisions, see ISO/TS 20474-14. 4.2.5 Sticking load Where there is a risk of losing stability while dumping due to the load (e.g. wet clay or freezing material) sticking to the body, provision shall be made to assist the discharge of the load. EXAMPLE Provision

43、of an exhaust heating system for the dump body. Compact dumpers are excluded from this requirement. 4.3 Retarder Dumpers, except for compact dumpers and crawler dumpers, shall be equipped with a retarder system that is in accordance with ISO 10268. 4.4 Articulated frame lock Articulated frame lock d

44、evices shall be in accordance with ISO 10570. For mandatory national and/or regional provisions, see ISO/TS 20474-14. SANS 20474-6:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-6:2008(E) 4 ISO 2008 All rights reserved4.5 Roll-

45、over protective structures (ROPS) ISO 20474-1:2008, 4.3.3, shall apply, except in the case of compact dumpers with a seated operator, whose ROPS shall be in accordance with ISO 3471. For mandatory national and/or regional provisions, see ISO/TS 20474-14. 4.6 Falling object protective structure (FOPS

46、) 4.6.1 General ISO 20474-1:2008, 4.3.4, shall apply with the additions/exceptions specified in 4.6.2 and 4.6.3. 4.6.2 FOPS level (other than compact dumpers) Dumpers other than compact dumpers shall be fitted with FOPS in accordance with ISO 3449:2005, level II. 4.6.3 Compact dumper 4.6.3.1 Compact

47、 dumper equipped with a cab A compact dumper equipped with a cab shall be designed and built so that a FOPS can be fitted that is in accordance with ISO 3449:2005, level I. 4.6.3.2 Compact dumper with self-loading equipment Compact dumpers with self-loading equipment shall be fitted with a FOPS stru

48、cture that is in accordance with ISO 3449:2005, level II, if the load passes over the operators station. 4.7 Operators station 4.7.1 Cab ISO 20474-1:2008, 4.3.2, shall apply with the exception that compact dumpers do not require a cab unless used in hazardous conditions detrimental to the operators

49、health. 4.7.2 Operators seat ISO 20474-1:2008, 4.4.1, shall apply with the addition that the seat shall meet the requirements of the following input spectral class according to ISO 7096:2000: class EM1 for wheeled dumpers; class EM7 for compact dumpers. If suspension seats are provided in certain regions as an option, they shall also meet the above requirements. For mandatory national and/or regional provisions, see ISO/TS 20474-14. SANS 20474-6:2010