SANS 20474-9-2010 Earth-moving machinery - Safety Part 9 Requirements for pipelayers《土方机械 安全性 第9部分：管道机的要求》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-23560-4 SANS 20474-9:2010Edition 1ISO 20474-9:2008Edition 1SOUTH AFRICAN NATIONAL STANDARD Earth-moving machinery Safety Part 9: Requireme

4、nts for pipelayers This national standard is the identical implementation of ISO 20474-9:2008, and is adopted with the permission of the International Organization for Standardization. Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 12 428 791

5、1 Fax: +27 12 344 1568 www.sabs.co.za SABS SANS 20474-9:2010 Edition 1 ISO 20474-9:2008 Edition 1 Table of changes Change No. Date Scope National foreword This South African standard was approved by National Committee SABS TC 1034, Agricultural, earth-moving, forestry and construction equipment and

6、machinery, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in January 2010. Reference numberISO 20474-9:2008(E)ISO 2008INTERNATIONAL STANDARD ISO20474-9First edition2008-12-15Earth-moving machinery Sa

7、fety Part 9: Requirements for pipelayers Engins de terrassement Scurit Partie 9: Exigences applicables aux tracteurs poseurs de canalisations SANS 20474-9:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) PDF disclaimer

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11、OCUMENT ISO 2008 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member b

12、ody in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2008 All rights reservedSANS 20474-9:2010This s tandard may only be used and printed by app

13、roved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) ISO 2008 All rights reserved iiiForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is n

14、ormally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part i

15、n the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prep

16、are International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that s

17、ome of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 20474-9 was prepared by Technical Committee ISO/TC 127, Earth-moving machinery, Subcommittee SC 2, Safety, ergonomics and general requirement

18、s. ISO 20474 consists of the following parts, under the general title Earth-moving machinery Safety: Part 1: General requirements Part 2: Requirements for tractor-dozers Part 3: Requirements for loaders Part 4: Requirements for backhoe-loaders Part 5: Requirements for hydraulic excavators Part 6: Re

19、quirements for dumpers Part 7: Requirements for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: Requirements for trenchers Part 11: Requirements for earth and landfill compactors Part 12: Requirements for cable excavators Part 13: Requirements for rollers Part

20、14: Information on national and regional provisions Technical Specification SANS 20474-9:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) iv ISO 2008 All rights reservedIntroduction This document is a type-C standard as

21、 stated in ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or B standards, the requireme

22、nts of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. Provisions that are applicable for Australia, EU, Japan or the USA, and which are mandatory for compliance wi

23、th specific governmental laws, directives or regulations in force in the particular country or region, are given in ISO/TS 20474-14. NOTE Other countries or regions may also have regional requirements. SANS 20474-9:2010This s tandard may only be used and printed by approved subscription and freemail

24、ing clients of the SABS .INTERNATIONAL STANDARD ISO 20474-9:2008(E) ISO 2008 All rights reserved 1Earth-moving machinery Safety Part 9: Requirements for pipelayers 1 Scope This part of ISO 20474 gives the safety requirements specific to pipelayers as defined in ISO 6165. It is intended to be used in

25、 conjunction with ISO 20474-1, which specifies general safety requirements common to earth-moving machine families, and with ISO/TS 20474-14, which gives information on provisions that are mandatory in particular countries or regions. The specific requirements given in this part of ISO 20474 take pr

26、ecedence over the general requirements of ISO 20474-1. This part of ISO 20474 deals with all significant hazards, hazardous situations and events relevant to the earth-moving machinery within its Scope when used as intended or under conditions of misuse reasonably foreseeable by the manufacturer (se

27、e also ISO/TS 20474-14). It specifies the appropriate technical measures for eliminating or reducing risks arising from significant hazards, hazardous situations or events during commissioning, operation and maintenance. It is not applicable to machines manufactured before the date of its publicatio

28、n. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3411, Earth-moving

29、machinery Physical dimensions of operators and minimum operator space envelope ISO 4308-1, Cranes and lifting appliances Selection of wire ropes Part 1: General ISO 6165:2006, Earth-moving machinery Basic types Identification and terms and definitions ISO 6393, Earth-moving machinery Determination o

30、f sound power level Stationary test conditions ISO 6394, Earth-moving machinery Determination of emission sound pressure level at operators position Stationary test conditions ISO 7136, Earth-moving machinery Pipelayers Terminology and commercial specifications ISO 7597, Forged steel lifting hooks w

31、ith point and eye for use with steel chains of grade T(8) ISO 8813, Earth-moving machinery Lift capacity of pipelayers and wheeled tractors or loaders equipped with side boom ISO 9244, Earth-moving machinery Machine safety labels General principles ISO 10968, Earth-moving machinery Operators control

32、s SANS 20474-9:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) 2 ISO 2008 All rights reservedISO 19472, Machinery for forestry Winches Dimensions, performance and safety ISO 20474-1:2008, Earth-moving machinery Safety

33、Part 1: General requirements 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 20474-1 and ISO 7136, and the following, apply. 3.1 pipelayer self-propelled crawler or wheeled machine, having pipe-laying equipment with main frame, a load-hoist mechanism

34、, vertically pivotable side boom, and counterweight, primarily designed to handle and lay pipes ISO 6165:2006, definition 4.11 4 Safety requirements and/or protective measures 4.1 General Pipelayers shall comply with the safety requirements and/or protective measures of ISO 20474-1, in as far as tho

35、se are not modified by the specific requirements of this clause. 4.2 Operators station 4.2.1 Cab ISO 20474-1:2008, 4.3.1, shall apply, with the exception that pipelayers need not be equipped with a cab. Nevertheless, the pipelayer shall be designed and built so that an operators cab can be fitted. M

36、oreover, the manufacturer shall be able to provide the cab on demand. 4.2.2 Window(s) ISO 20474-1:2008, 4.3.2.7 and 4.3.2.9, shall apply, with the addition that pipelayers equipped with a cab shall be provided with a motorized wiper(s) and washer in the lifting direction. 4.2.3 Heating and ventilati

37、on ISO 20474-1:2008, 4.3.2.6, shall apply if a cab is fitted. 4.2.4 Operators seat For mandatory national and/or regional provisions, see ISO/TS 20474-14. 4.2.5 Operators protection ISO 20474-1:2008, 4.3.3, is not applicable for pipelayers. 4.3 Stability and lifting equipment 4.3.1 General ISO 20474

38、-1:2008, 4.11, shall apply, with the following additions (4.3.2.1 to 4.3.2.5). SANS 20474-9:2010This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) ISO 2008 All rights reserved 34.3.2 Lifting equipment 4.3.2.1 General Lifting

39、equipment shall be in accordance with ISO 8813. 4.3.2.2 Load lowering speed A device to control the lowering speed of the boom and the hook shall be fitted so that under normal working conditions the operator can control movement and stop the load. This device shall not prevent the deliberate releas

40、e of the free fall of the load hook (hook winch only). 4.3.2.3 Pipe-laying brakes The pipe-laying system shall be fitted with brakes which can be released by controls and automatically applied when the operator stops actuating or when the power source fails. The brakes shall be designed to withstand

41、 1,5 times the rated lift capacity under conditions specified by the manufacturer. 4.3.2.4 Hooks Hooks shall withstand a test load of twice the working load limit (WLL) without permanent deformation and a breaking force (BF) of four times the WLL according to ISO 7597. Hooks also used for applicatio

42、ns other than pipelaying (e.g. transport or holding of special tooling equipment) shall have a safety latch that is in accordance with ISO 7597. For mandatory national and/or regional provisions, see ISO/TS 20474-14. 4.3.2.5 Ropes Ropes shall be selected in accordance with ISO 4308-1. 4.4 Rear-mount

43、ed winch 4.4.1 General If a pipelayer is equipped with a rear-mounted winch, ISO 19472 should be used as guidance for design. 4.4.2 Mounting The means for securing a winch to the machine structure shall be designed to withstand a force of twice the maximum line-pull that can be exerted by the rope,

44、without permanent deformation. 4.4.3 Controls The winch controls shall be located at the operators station and shall be in accordance with ISO 10968. 4.4.4 Protection Provision shall be made to allow fitting for protection when a rear-mounted winch is fitted. Machines equipped with a rear winch shal

45、l have adequately sized protective screens (minimum 6 mm woven wire mesh with an opening of 45 mm 45 mm) or equivalent protection between the operator and the winch. The screen width and height shall cover at least the rear of the minimum space envelope as specified in ISO 3411. SANS 20474-9:2010Thi

46、s s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 20474-9:2008(E) 4 ISO 2008 All rights reserved4.5 Noise 4.5.1 Sound power level The sound power level for pipelayers shall be measured in accordance with ISO 6393. 4.5.2 Emission sound pressure

47、 level at operators station The emission sound pressure level at the operators station for pipelayers shall be measured in accordance with ISO 6394. See also ISO 20474-1:2008, 4.13.2.2. 5 Verification of safety requirements and/or protective measures ISO 20474-1:2008, Clause 5, shall apply. 6 Inform

48、ation for use 6.1 Safety labels ISO 20474-1:2008, 6.1, shall apply, with the addition of a specific safety label when a winch is fitted, using the appropriate symbol in accordance with ISO 9244 (see also ISO 6405-2:1993, symbol no. 18). 6.2 Operators manual ISO 20474-1:2008, 6.2, shall apply, with t

49、he following additions: specific instructions for operators in how to work as a team (e.g. coordination, communication); instructions for operation of the side boom; instructions for operation and safe use of winches, if fitted; criteria for the need to fit a cab. 6.3 Machine marking ISO 20474-1:2008, 6.3, shall apply, with the addition of marking of the maximum rated bare drum pull force of the winch, if fitted, in accordance with ISO 19472. SANS