SANS 51395-2-2009 Thermal spraying - Acceptance inspection of thermal spraying equipment Part 2 Flame spraying including HVOF《热喷涂 热喷涂设备验收检查 第2部分 火焰喷涂，包括超音速火焰喷涂(HVOF)技术》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-22402-8 SANS 51395-2:2009 Edition 1 EN 1395-2:2007 Edition 1SOUTH AFRICAN NATIONAL STANDARD Thermal spraying Acceptance inspection of ther

4、mal spraying equipment Part 2: Flame spraying including HVOF This national standard is the identical implementation of EN 1395-2:2007 and is adopted with the permission of CEN, rue de Strassart 36, B-1050 Brussels. WARNING Can only be used in conjunction with SANS 51395-1. Published by SABS Standard

5、s Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001 Tel: +27 12 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS This standard may only be used and printed by approved subscription and freemailing clients of the SABS.SANS 51395-2:2009 Edition 1 EN 1395-2:2007 Edition 1 Table of c

6、hanges Change No. Date Scope National foreword This South African standard was approved by National Committee SABS TC 107, Metallic and other inorganic coatings, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was

7、published in April 2009. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN13952 January2007 ICS25.220.20 SupersedesEN1395:1996 EnglishVersion ThermalsprayingAcceptanceinspectionofthermalspraying e

8、quipmentPart2:FlamesprayingincludingHVOF ProjectionthermiqueContrledacceptationdumatriel deprojectionthermiquePartie2:Projectionlaflamme, ycomprisgrandevitesse(HVOF) ThermischesSpritzenAbnahmeprfungenfrAnlagen zumthermischenSpritzenTeil2:Flammspritzen einschlielichHVOF ThisEuropeanStandardwasapprove

9、dbyCENon23December2006. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropean Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcerningsuchnational standardsmaybeobtainedonapplicationtotheCEN

10、ManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytranslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCENManagementCentrehasthesamestatusasthe officialversions. CENmembersarethenation

11、alstandardsbodiesofAustria,Belgium,Bulgaria,Cyprus,CzechRepublic,Denmark,Estonia,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Romania,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFOR

12、STANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2007CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN13952:2007:EThis standard may only be used and printed by approved subscriptio

13、n and freemailing clients of the SABS.EN 1395-2:2007 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Principles of acceptance inspection4 5 Procedure of acceptance inspection.5 6 Designation 6 7 Inspection report6 Annex A (informative) Inspection report

14、for flame spraying equipment using spraying powder including HVOF (initial test/retest).7 Annex B (informative) Inspection report for flame spraying equipment using spraying wire, rods or cords (initial test/retest) .9 Bibliography 11 This standard may only be used and printed by approved subscripti

15、on and freemailing clients of the SABS.EN 1395-2:2007 (E) 3 Foreword This document (EN 1395-2:2007) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of which is held by DIN. This European Standard shall be given the status of a na

16、tional standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document together with EN 1395-1, 1395-3, 1395-4, 1395-5, 1395-6 and 1395-7 supersedes EN 1395:1996. EN 13

17、95 consists of the following Parts, under the general title Thermal spraying Acceptance inspection of thermal spraying equipment: Part 1: General requirements; Part 2: Flame spraying including HVOF; Part 3: Arc spraying; Part 4: Plasma spraying; Part 5: Plasma spraying in chambers; Part 6: Manipulat

18、or systems; Part 7: Powder feed systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, G

19、reece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. This standard may only be used and printed by approved subscription and freemailing clients of the SABS. T

20、his standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 4 1 Scope This European Standard specifies requirements for the acceptance inspection of thermal spraying equipment in the case flame spraying including HVOF (high velocity oxyge

21、n-fuel), used in spray jobs to produce thermally sprayed coatings of reproducible quality. This part should be used in conjunction with EN 1395-1, which includes general requirements and explanations of procedures. 2 Normative references The following referenced documents are indispensable for the a

22、pplication of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 657:2005, Thermal spraying Terminology, classification EN 1395-7, Thermal spraying Acceptance inspection of

23、thermal spraying equipment Part 7: Powder feed systems 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 657:2005 apply. 4 Principles of acceptance inspection 4.1 General The following clauses reveal state of the art technology in thermal spraying equip

24、ment and the minimum requirements concerning a stable parameter setting and maintenance according to the classes given in Annex A or Annex B. 4.2 Flame spraying nozzle Processing the spraying material shall be possible without any visible disturbing deposits on the burner nozzle and/or air nozzle. 4

25、.3 Spraying material feed unit The material feed unit shall be suitable for operation along with the spraying equipment to be tested. The unit shall permit uniform processing of the consumables for which it is designed. It shall be possible to adjust the spraying material feed rate. The set points s

26、hall be constant and reproducible, a precondition for this being adequate and constant carrier gas pressure or actuating air pressure or supply of electrical power as appropriate. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (

27、E) 5 5 Procedure of acceptance inspection 5.1 General Spraying equipment shall be deemed properly supplied for all suitable spraying applications and for use with all suitable spraying materials required for the spraying process if it complies with the following requirements: 5.2 Gases Flame sprayin

28、g equipment shall be deemed to comply with the requirements specified in 4.1, if the values of gas pressure and gas flow do not deviate by more than 1,5 % (Class A) and 5 % (Class B) from the set points over a 20 min period of spraying. 5.3 Flame spraying nozzle Nozzles shall be deemed to comply wit

29、h the requirements specified in 4.2 if, after continuous spraying of nozzle- compatible materials at the maximum spray rate specified by the manufacturer for a period of 20 min, no disturbing deposits of spraying material have been built up. 5.4 Equipment specific tests 5.4.1 Spraying with liquid fu

30、el HVOF flame spraying equipment shall be deemed to comply with the requirements specified in 4.1 if the values of liquid fuel pressure and flow rate do not deviate by more than 2 % (Class A) and 5 % (Class B), from the set points over a 20 min period of spraying. 5.4.2 Wire flame spraying The suita

31、bility of the system to process wires shall be tested with the flame burning; the length of wire fed in 1 min shall be measured. This determination shall be repeated twice more. The variations in fed length shall not exceed 5 %. For this test, wire materials and wire diameters for which the system i

32、s designed shall be used. 5.4.3 Flame spraying using rods or cords Testing shall be carried out for 1 min1 using Al 2 O 3rods or cords of the agreed diameter. 5.4.4 Powder flame spraying The suitability of the system to process powders applying a stand-alone as well as a burner integrated powder fee

33、d unit shall be tested according to EN 1395-7. 5.5 Backfire of flame Backfire of the fuel gas/oxygen flame shall not occur if the spraying equipment is operated according to the manufacturers instructions. This standard may only be used and printed by approved subscription and freemailing clients of

34、 the SABS.EN 1395-2:2007 (E) 6 6 Designation Acceptance inspection of the thermal spraying equipment for flame spraying including HVOF shall be designated as follows: Acceptance inspection according to EN 1395-2. 7 Inspection report An example for the inspection report applying spraying powder is gi

35、ven in Annex A, and applying wire, rod or cord is given in Annex B. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 7 Annex A (informative) Inspection report for flame spraying equipment using spraying powder including HVOF (

36、initial test/retest) The initial test/retest fulfils the requirements of the acceptance inspection according to EN 1395-2. User: . Manufacturer: Year of manufacture: Type of equipment:. Type of spray burner: . Type of powder feed unit: . CE-documentation complete: yes / no Change after 20 minute con

37、tinuous testing Limit Evaluation actual value Class in % Item tested, where applicable Full scale Set point min. max. maximum deviation in % Class A Class B passed failed pressure bar 1,5 5 Fuel gas flow Nl/min 1 ) 1,5 5 pressure bar 1,5 5 Oxygen flow Nl/min 1) 1,5 5 pressure bar 1,5 5 Atomising gas

38、 flow Nl/min 1) 1,5 5 pressure bar 1,5 5 Liquid fuel flow l/h 1,5 5 pressure bar 1,5 5 Carrier gas flow Nl/min 1) 1,5 5 flow l/min 5 10 Cooling water inlet temperatur e to burner C 5 C 10 C 1)Referred to temperature 0 C and normal pressure (1 013,25 hPa). This standard may only be used and printed b

39、y approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 8 Deposits: yes / no Nozzle disturbance: yes / no Sustained backfire of flame: yes / no Time needed for stabilisation: . Automatic energy shutdown: Lack of gas: yes / no Lack of cooling water: yes / no Limits of error of

40、measuring instruments: % of set point (max. 5 %) Class 2,5 2) : yes / no Comments:. . . . . . The thermal spraying equipment has been accepted: yes / no Date: Inspectors signature:. Date: Customers signature: Date: Suppliers signature:. 2)Maximum permissible error expressed by percentage of measurin

41、g span. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 9 Annex B (informative) Inspection report for flame spraying equipment using spraying wire, rods or cords (initial test/retest) The initial test/retest fulfils the requi

42、rements of the acceptance inspection according to EN 1395-2. User: . Manufacturer: Year of manufacture: Type of equipment:. Type of spray burner: . Type of wire/rod/cord feed unit: CE-documentation complete: yes / not Testing the gas supply Change after 20 minute continuous testing Limit Evaluation

43、actual value Class in % Item tested, where applicable Full scale Set point min. max. maximum deviation in % Class A Class B passed failed pressure bar 1,5 5 Fuel gas flow Nl/min 3 ) 1,5 5 pressure bar 1,5 5 Oxygen flow Nl/min 3) 1,5 5 pressure bar 1,5 5 Atomising gas flow Nl/min 3) 1,5 5 Testing the

44、 feed unit (wire, rod, cord) Limit deviation in % Evaluation Spray material feed unit Set points 1 sttest 2 ndtest 3 rdtest Class A Class B Actual deviation in % passed failed Fed length mm/min 5 5 3)Referred to temperature 0 C and normal pressure (1 013,25 hPa). This standard may only be used and p

45、rinted by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 10 Deposits: yes / no Nozzle disturbance: yes / no Sustained backfire of flame: yes / no Time needed for stabilisation: . Automatic energy shutdown: Lack of gas: yes / no Excessive variations in feed: yes / no Lim

46、its of error of measuring instruments: % of set points (max. 5 %) Class 2,5 4) : yes / no Comments:. . . . . . The thermal spraying equipment has been accepted: yes / no Date: Inspectors signature:. Date: Customers signature: Date: Suppliers signature:. 4)Maximum permissible error expressed by perce

47、ntage of measuring span. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-2:2007 (E) 11 Bibliography 1 EN 1395-1, Thermal spraying Acceptance inspection of thermal spraying equipment Part 1: General requirements SABSThis standard may onl

48、y be used and printed by approved subscription and freemailing clients of the SABS. SABS Standards Division The objective of the SABS Standards Division is to develop, promote and maintain South African National Standards. This objective is incorporated in the Standards Act, 2008 (Act No. 8 of 2008). Amendments and Revisions South African National Standards are updated by amendment or revision. Users of South African National Standards should ensure that they possess the latest amendm