SANS 51395-6-2009 Thermal spraying - Acceptance inspection of thermal spraying equipment Part 6 Manipulator systems《热喷涂法-热喷涂设备的验收检测 第6部分 机械手系统》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-22406-6 SANS 51395-6:2009 Edition 1 EN 1395-6:2007 Edition 1SOUTH AFRICAN NATIONAL STANDARD Thermal spraying Acceptance inspection of ther

4、mal spraying equipment Part 6: Manipulator systems This national standard is the identical implementation of EN 1395-6:2007 and is adopted with the permission of CEN, rue de Strassart 36, B-1050 Brussels. WARNING Can only be used in conjunction with SANS 51395-1. Published by SABS Standards Division

5、 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001 Tel: +27 12 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS This standard may only be used and printed by approved subscription and freemailing clients of the SABS.SANS 51395-6:2009 Edition 1 EN 1395-6:2007 Edition 1 Table of changes Cha

6、nge No. Date Scope National foreword This South African standard was approved by National Committee SABS TC 107, Metallic and other inorganic coatings, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published

7、in April 2009. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN13956 January2007 ICS25.220.20 SupersedesEN1395:1996 EnglishVersion ThermalsprayingAcceptanceinspectionofthermalspraying equipmentPa

8、rt6:Manipulatorsystems ProjectionthermiqueContrledacceptationdumatriel deprojectionthermiquePartie6:Systmesde manipulation ThermischesSpritzenAbnahmeprfungenfrAnlagen zumthermischenSpritzenTeil6:Handhabungssysteme ThisEuropeanStandardwasapprovedbyCENon23December2006. CENmembersareboundtocomplywithth

9、eCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropean Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcerningsuchnational standardsmaybeobtainedonapplicationtotheCENManagementCentreortoanyCENmember. ThisEuropeanStandardex

10、istsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytranslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCENManagementCentrehasthesamestatusasthe officialversions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Bulgaria,Cyprus,Czech

11、Republic,Denmark,Estonia,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Romania,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESK

12、OMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2007CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN13956:2007:EThis standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E)

13、 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Acceptance inspection4 5 Manipulators for thermal spraying.4 6 Designation 5 7 Inspection report5 Annex A (informative) Inspection report for thermal spraying manipulator system (initial test/retest).6 Bibliog

14、raphy 11 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 3 Foreword This document (EN 1395-6:2007) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of whic

15、h is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document together with EN 1395-1

16、, 1395-2, 1395-3, 1395-4 1395-5 and 1395-7 supersedes EN 1395:1996. EN 1395 consists of the following Parts, under the general title Thermal spraying Acceptance inspection of thermal spraying equipment: Part 1: General requirements; Part 2: Flame spraying including HVOF; Part 3: Arc spraying; Part 4

17、: Plasma spraying; Part 5: Plasma spraying in chambers; Part 6: Manipulator systems; Part 7: Powder feed systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgar

18、ia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. This standard may only be used an

19、d printed by approved subscription and freemailing clients of the SABS. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 4 1 Scope This European Standard specifies requirements for the acceptance inspection of thermal spraying

20、 equipment in this case manipulator systems used in spray jobs to produce thermally sprayed coatings of reproducible quality. This part should be used in conjunction with EN 1395-1, which includes general requirements and explanations of procedures. 2 Normative references The following referenced do

21、cuments are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 657:2005, Thermal spraying Terminology, classification 3 Terms and defini

22、tions For the purposes of this document, the terms and definitions given in EN 657:2005 and the following apply. 3.1 manipulators equipment for horizontal and/or vertical repositioning and/or rotating of objects 4 Acceptance inspection 4.1 Purpose of acceptance inspection 5.1 to 5.4 reveal state of

23、the art technology in thermal spraying equipment and the minimum requirements concerning accuracy of motion of a spraying gun and/or work piece as given in Annex A, Table A.2. 4.2 Preliminary conditions for inspection The manipulator system shall be installed according to the instructions of the man

24、ufacturer/supplier. It shall be completely fitted with any other manipulator equipment necessary for the spraying process, aligned, adjusted and shall be able to operate. Measurements see Annex A, Table A.1. 5 Manipulators for thermal spraying 5.1 General Generally, manipulators used for thermal spr

25、aying may move the gun and/or the work piece to be sprayed. Usually, manipulators used for thermal spraying do not need the same positioning accuracy as systems for positioning of tools when e.g. chip cutting on milling or drilling machines, due to a spreading of the spray spot as well as to masking

26、 of the area not to be sprayed. These circumstances allow larger tolerances in positioning the spray gun and/or the work piece. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 5 5.2 X-Y-Z gun manipulators X-Y-Z gun manipulato

27、rs are often used instead of industrial robots. These manipulators provide less accuracy, repeatability and travel speed compared with industrial robots. Nevertheless, gun manipulators are adequate for many typical spray jobs. Tolerances depend on application, spray process and work piece and should

28、 be agreed upon between the contracting parties. Typical values are given in Annex A. 5.3 Industrial robots Usually, industrial robots possess 5 axes or 6 axes. All movements of the axes may be programmed by free hand or PC control. Standard machine robots may be used together with an additional pos

29、itioner, such as a turntable or tiltable turntable. Usually, movement of the robot and/or work piece to be sprayed and the spraying process are connected via a program where either the manipulator or the spraying process may guide the complete process. The motion speed of the gun or work piece and a

30、ccuracy of positioning shall fulfil all requirements for the particular thermal spraying processes agreed. Inspection tests may be carried out according to EN ISO 9283 with an adequate scope of testing related to the requirements of accuracy for thermal spraying processes. 5.4 Manipulators for rotat

31、ing of components (rods and rolls) This subclause concerns the acceptance test for manipulators for rotating of components for thermal spraying showing standard accuracy. Preparatory procedures and geometric tests of the manipulator equipment regarding the accuracy of manufacture and installation ar

32、e described in the Annex A, Table A.1 and Table A.2. The contracting parties shall agree if not all tests can be carried out or additional tests are necessary. National laws and regulations issued for health and safety shall be followed. The test methods only require the test gauges used for geometr

33、ical measurements which are commonly available in most job shops. Smaller tolerances should be agreed between the contracting parties. 6 Designation Acceptance inspection of manipulators for thermal spraying shall be designated as follows: Acceptance inspection according to EN 1395-6. 7 Inspection r

34、eport An example for the inspection report is given in Annex A. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 6 Annex A (informative) Inspection report for thermal spraying manipulator system (initial test/retest) The initi

35、al test/retest fulfils the requirements of the acceptance inspection according to EN 1395-6. User:. Manufacturer:. Year of manufacture: . Type of manipulator system: Type of manipulator device:. Type of equipment: : . Type of programming system: . CE-documentation complete: yes / no . . . . : . . .

36、This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 7 Table A.1 Preparing measurements Tolerance No. Test item Figure Test apparatus Testing instructions permissible measured P1 a in longitudinal direction carriage of middle of b

37、ed make the measurements at a number of positions equally spaced along the entire length of the bed place the level on the front or rear slide ways 1,0 mm L up to 500 mm (convex) P2 verification of levelling b in transverse direction precision level optical or other methods accessories (parallels, m

38、easuring bridge etc.) suited to the type of slide way for both measurements the level may also be placed on the transverse slide or carriage place level on measuring bridge (straightedge) 5 mm/m change in inclination This standard may only be used and printed by approved subscription and freemailing

39、 clients of the SABS.EN 1395-6:2007 (E) 8 Table A.2 Geometrical testing Tolerance No. Test item Figure Test apparatus Testing instructions permissible measured G1 straightness of carriage movement in the horizontal plane or in the plane defined by the axis of the centres and the tool point a L up to

40、 1 500 mm dial indicator test mandrel or straightedge 300 mm to 500 mm long Mount test mandrel between centres. Dial indicator on carriage. Stylus bearing in the horizontal plane against the test mandrel. Traverse carriage along the test mandrel. 5 mm L up to 1 000 mm G2 accuracy of plane running of

41、 vertical plane dial indicator Dial indicator on front face of spindle. Spindle to be turned slowly. 0,3 mm (including periodical axial slip) G3 parallelism of spindle axis with carriage movement over a length equal to half the maximum working diameter dial indicator test mandrel with mounting taper

42、 Test mandrel to internal taper or in chuck. Bring dial indicator to mid-way position of run-out. Bring stylus into contact with circumference of test mandrel. Traverse carriage through the test distance. 1 mm onto 300 mm in horizontal and vertical plane This standard may only be used and printed by

43、 approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 9 Table A.2 (concluded) Tolerance No. Test item Figure Test apparatus Testing instructions permissible measured G4 parallelism of tailstock sleeve axis with carriage movement a in the horizontal plane b in the vertical pla

44、ne dial indicator Bring dial indicator into contact with retracted and locked tailstock sleeve at c. Advance sleeve through 100 mm and re-lock. Traverse carriage to d. Measure at position c, then at d. a 1 mm to 100 mm b 1 mm to 100 mm G5 headstock and Tailstock centres for same height above referen

45、ce plane dial indicator test mandrel for mounting between centres Tailstock and Tailstock sleeve locked. Bring dial indicator into contact with top surface line of the test mandrel. Measure at both ends of mandrel. 5 mm (Tailstock centre higher) This standard may only be used and printed by approved

46、 subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 10 Measured values of Tables A.1 and A.2 are essential part of this acceptance inspection: yes / no Comments:. . . . . . The manipulator system should be accepted for use with an equipment for the required thermal spraying process:

47、 yes / no Date: Inspectors signature:. Date: Customers signature: Date: Suppliers signature:. This standard may only be used and printed by approved subscription and freemailing clients of the SABS.EN 1395-6:2007 (E) 11 Bibliography 1 EN 1395-1, Thermal spraying Acceptance inspection of thermal spra

48、ying equipment Part 1: General requirements 2 EN ISO 9283, Manipulating industrial robots Performance criteria and related test methods (ISO 9283:1998) SABSThis standard may only be used and printed by approved subscription and freemailing clients of the SABS. SABS Standards Division The objective of the SABS Standards Division is to develop, promote and maintain South African National Standards. This objective is incorporated in the Standards Act, 2008 (Act No. 8 of 2008). Amendments and Revisions South African National Standards are updated by amendme