SANS 943-2008 Man-made fibre ropes《人造纤维绳》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21506-4 SANS 943:2008Edition 2.3Any reference to SABS 943 is deemedto be a reference to this standard(Government Notice No. 1373 of 8 Nove

4、mber 2002)SOUTH AFRICAN NATIONAL STANDARD Man-made fibre ropes Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 12 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS SANS 943:2008 Edition 2.3 Table of changes Change No. Date Scope Amdt 1 1980 Am

5、ended to cover plaited (cross-laid) polyester ropes (code PE). Amdt 2 2002 Amended to delete reference to a withdrawn SABS standard and to replace it by SABS test method, and to include verification of man-made fibre ropes. Amdt 3 2008 Amended to change the designation of SABS standards to SANS stan

6、dards, with no technical changes. Foreword This South African standard was approved by National Committee SABS SC 1004N, Textiles Threads, ropes, cordage and netting, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This document was

7、published in September 2008. This document supersedes SABS 943:2002 (edition 2.2). SANS 943:2008 Edition 2.3 1 Contents Page Foreword 1 Scope . 3 2 Definitions 3 3 Requirements . 5 Amdt 1 4 Packing and marking . 7 5 Sampling and compliance with the specification . 14 6 Inspection and methods of test

8、 15 6.1 Inspection 15 6.2 Test specimens . 15 6.3 Conditioning 15 6.4 Number of yarns per strand and composition . 15 6.5 Linear density 15 6.6 Length of 10 lays (polyamide and polyester hawser (plain)-laid ropes only) 16 6.7 Breaking strength 16 6.8 Resistance to kinking 17 Appendix A Applicable st

9、andards 18 Appendix B Notes to purchasers . 18 Appendix C The inspection and care of man-made fibre ropes 19 Appendix D Quality verification of man-made fibre ropes . 21 Amdt 2 Bibliography 21 Amdt 2 SANS 943:2008 Edition 2.3 2 This page is intentionally left blank. SANS 943:2008 Edition 2.3 3 Man-m

10、ade fibre ropes 1 Scope 1.1 This specification covers 3-strand hawser (plain)-laid and 8-strand plaited (cross-laid) ropes made from polyamide, polyester, and polyethylene continuous filament fibres, and polypropylene mono-filaments or film tapes. NOTE a) The standards referred to in the specificati

11、on are listed in appendix A. b) Requirements that must be specified by the purchaser are listed in appendix B. c) Notes on the inspection and care of the ropes are given in appendix C. d) Calculations of the safe working load of a rope must be based on not more than one-sixth of its breaking strengt

12、h. 2 Definitions 2.1 For the purposes of this specification the definitions given in SANS 10004 and the following definitions shall apply: angle of lay the angle at which the strands lie in relation to the axis of the rope (see figure 1) defective a rope, a test sample, a test specimen, or a set of

13、test specimens whose average property has been determined, that fails in one or more respects to comply with the relevant requirements of the specification kink an abrupt bend or loop in a rope length of lay see figure 2 lot not more than 200 coils of rope of the same identification code and, when r

14、elevant, length of lay, made by one manufacturer, and submitted at any one time for inspection and testing polyamide synthetic linear macromolecules having in the chain recurring amide linkages at least 85 % of which are joined to aliphatic or cycloaliphatic groups SANS 943:2008 Edition 2.3 4 polyes

15、ter linear macromolecules having in the chain at least 85 % (by mass) of an ester of a diol and terephthalic acid polyethylene unsubstituted aliphatic saturated hydrocarbon linear macromolecules polypropylene aliphatic saturated hydrocarbon linear macromolecules, where one carbon atom in two carries

16、 a methyl side chain, generally in an isotactic disposition and without further substitution rope hawser (plain)-laid a rope in which three strands are twisted together without a central core (see figure 3) plaited (cross-laid) an 8-strand rope in which 4 S-lay and 4 Z-lay strands are plaited togeth

17、er in a 2-over-2 construction (see figure 4) S-lay or Z-lay the direction of lay of a rope or strand in which, with the rope or strand held in a vertical position, the spirals formed by the strands or yarns incline in the same direction as the central portion of the letter S or letter Z, as relevant

18、 (see figures 5 and 6) strand an intermediate unit formed by a number of single or plied yarns twisted together Figure 1 Angle of lay (a) Figure 2 Lay of 3-strand Hawser (plain)-laid rope SANS 943:2008 Edition 2.3 5 Figure 3 3-Strand hawser (plain)-laid rope Figure 4 8-Strand plaited (cross-laid) ro

19、pe Figure 5 S-Lay Figure 6 Z-Lay 3 Requirements 3.1 Fibre The fibre used for the manufacture of a rope shall be one of the following, shall be new and free from defects, and shall, when tested in accordance with 6.4.2, be true to type: a) polyamide; b) polyester; SANS 943:2008 Edition 2.3 6 c) polye

20、thylene; d) polypropylene. 3.2 General The yarns from which a rope is constructed shall be made from continuous filament fibres in the cases of polyamide-and-polyester ropes and from monofilament or film tapes in the cases of polyethylene and polypropylene ropes. The strands of the rope shall be wel

21、l formed and free from grooves and sunken yarns, and all strands in a rope shall contain the same number of yarns. Each rope shall be well laid and free from defects. The rope in each coil shall be continuous throughout its length and there shall be no loose ends, splices, or joins in the rope or in

22、 any of its strands. The linear density and breaking strength of a rope determined in accordance with 6.5 and 6.7 shall, subject to the relevant tolerances laid down in SANS 977, comply with the requirements specified in tables 1-6 (as applicable), appropriate to the nominal diameter in the identifi

23、cation code specified by the purchaser. 3.3 Identification 3.3.1 Identification code A rope shall be identified by the appropriate code letters for its construction and composition given in (a) and (b) below, followed by the numerical value of its nominal diameter in millimetres. a) Construction cod

24、e letters H = hawser (plain)-laid P = plaited (cross-laid) b) Composition code letters A = polyamide E = polyester T = polyethylene R = polypropylene (The following is an example of an identification code: HR6) 3.3.2 Identification threads a) Ropes of nominal diameter 16 mm or more shall be identifi

25、ed as follows: 1) Polyamide ropes: by a GREEN thread in the centre of one strand of the rope. 2) Polyester ropes: by a BLUE thread in the centre of one strand of the rope. 3) Polyethylene ropes: by an ORANGE thread in the centre of one strand of the rope, or by the entire rope being of an ORANGE col

26、our. 4) Polypropylene ropes: by a BROWN (BRICK) thread in the centre of one strand of the rope, or by the entire rope being of a BROWN (BRICK) colour. SANS 943:2008 Edition 2.3 7 b) When so required by the purchaser, a rope of any nominal diameter shall have, in addition, external identification thr

27、eads of the colour specified by the purchaser. Where external identification threads are required in 8-strand ropes, the thread(s) should be in an S-lay strand. 3.4 Direction of lay Unless otherwise required by the purchaser, a hawser (plain)-laid rope shall be of Z-lay. 3.5 Length of 10 lays The le

28、ngth of 10 lays of a polyamide and polyester hawser (plain)-laid rope, determined in accordance with 6.6, shall, unless otherwise required by the purchaser, not exceed the appropriate maximum given in table 7. 3.6 Resistance to kinking When a rope is tested in accordance with 6.8, no kinking of the

29、rope shall occur. 4 Packing and marking 4.1 Packing The rope shall be made up into coils of length approximately 220 m, unless otherwise specified by the purchaser or impracticable. Each end of the rope shall be so secured as to prevent unlaying, and the rope shall be neatly coiled, tied, and so wra

30、pped as to prevent any disturbance of the lay during normal transportation, storage, and handling. Metal bands or wire shall not be used to tie the coils. 4.2 Marking The following information shall appear in legible and indelible marking on a label securely attached to each coil: a) the manufacture

31、rs name or trade mark (or both); b) the identification code; c) the nominal diameter; d) the net mass of the coil when packed; e) when packed by length, the length of the coil. 4.3 Additional markings When so required by the purchaser, labels shall bear information additional to that specified in 4.

32、2. SANS 943:2008 Edition 2.3 8 Table 1 3-Strand hawser (plain)-laid polyamide ropes (Code HA) 1 2 3 4 Nominal diameter Linear density Mass per unit length Breaking strength mm ktex kg* kN, min.+4 5 6 11 16,5 23,7 2,4 3,6 5,2 5,14 4,90 7,35 7 8 9 32 42 53 7,0 9,2 11,7 10,0 13,3 16,7 10 11 12 65 79 94

33、 14,3 17,4 20,7 20,4 24,5 29,4 13 14 16 111 128 166 24,4 28,2 36,5 34,3 40,2 52,0 18 20 22 210 260 315 46 57 69 65,7 81,4 98,0 24 28 32 375 510 665 82 112 146 118 155 196 36 40 44 840 1 040 1 260 185 229 277 244 294 351 48 52 56 1 500 1 750 2 030 330 385 447 412 479 549 60 64 72 2 330 2 650 3 360 51

34、3 583 739 626 706 882 80 88 96 4 150 5 020 5 980 913 1 104 1 316 1 078 1 284 1 510 * These values are given for information only and are based on a unit length of 220 m. +Where spliced rope tests are used or when bollards are used (see 6.7), the breaking strength shall be at least 90 % of the approp

35、riate value given in the table. SANS 943:2008 Edition 2.3 9 Table 2 8-Strand plated (cross-laid) polyamide ropes (Code PA) 1 2 3 4 Nominal diameter Linear density Mass per unit length Breaking strengthmm ktex kg* kN, min.+16 18 20 166 210 260 36,5 46 57 52,0 65,7 81,4 22 24 28 315 375 510 69 82 112

36、98,0 118 155 32 36 40 665 840 1 040 146 185 229 196 244 294 44 48 52 1 260 1 500 1 750 277 330 385 351 412 479 56 60 64 2 030 2 330 2 650 447 513 583 549 626 706 72 80 88 96 3 360 4 150 5 020 5 980 739 913 1 104 1 316 882 1 078 1 284 1 510 * These values are given for information only and are based

37、on a unit length of 220 m. +Where spliced rope tests are used or when bollards are used (see 6.7), the breaking strength shall be at least 90 % of the appropriate value given in the table. SANS 943:2008 Edition 2.3 10 Table 3 3-Strand hawser (plain)-laid polyester ropes (Code HE) 1 2 3 4 Nominal dia

38、meter Linear density Mass per unit length Breaking strength mm ktex kg* kN, min.+4 5 6 14,6 20 30 3,2 4,4 6,6 2,90 3,92 5,54 7 8 9 40 51 66 8,8 11,2 14,5 7,55 10,0 12,5 10 11 12 81 97 116 17,8 21,3 25,5 15,6 18,8 22,3 13 14 16 135 157 205 29,7 34,5 45 26,7 31,2 39,8 18 20 22 260 320 384 57 70 84 49,

39、8 62,3 74,7 24 28 32 460 630 820 101 139 180 89,6 120 154 36 40 44 1 040 1 280 1 550 229 282 341 190 235 279 48 52 56 1 850 2 150 2 510 407 473 552 329 384 439 60 64 72 2 880 3 280 4 150 634 722 913 489 568 707 80 88 96 5 120 6 140 7 360 1 126 1 350 1 619 867 1 040 1 230 * These values are given for

40、 information only and are based on a unit length of 220 m. +Where spliced rope tests are used or when bollards are used (see 6.7), the breaking strength shall be at least 90 % of the appropriate value given in the table. SANS 943:2008 Edition 2.3 11 Table 3A 8-Strand plaited (cross-laid) polyester r

41、opes (Code PE) 1 2 3 4 Nominal diameter Linear density Mass per unit length Breaking strength mm ktex kg* kN, min+16 18 20 205 260 320 45 57 70 39,8 49,8 62,3 22 24 28 384 460 630 84 101 139 74,7 89,6 120 32 36 40 820 1 040 1 280 180 229 282 154 190 235 44 48 52 1 550 1 850 2 150 341 407 473 279 329

42、 384 56 60 64 2 510 2 880 3 280 552 634 722 439 489 568 72 80 88 96 4 150 5 120 6 140 7 360 913 1 126 1 350 1 619 707 867 1 040 1 230 * These values are given for information only and are based on a unit length of 220 m. + Where spliced rope tests are used or when bollards are used (see 6.7), the br

43、eaking strength shall be at least 90 % of the appropriate value given in the table. Amdt 1 Table 4 3-Strand hawser (plain)-laid polyethylene ropes (Code HT) 1 2 3 4 Nominal diameter Linear density Mass per unit length Breaking strength mm ktex kg* kN, min.+4 5 6 8,1 12,1 18,2 1,8 2,7 4,0 1,96 2,79 3

44、,92 7 8 9 24,4 32,7 39,3 5,4 7,2 8,6 5,34 6,86 8,82 10 11 12 49 59 72 10,8 13,0 15,8 10,7 13,0 15,1 13 14 16 85 95 128 18,7 20,9 28,2 17,6 20,5 27,5 18 20 22 24 161 200 243 295 35 44 53 65 34,0 41,9 49,8 59,8 * These values are given for information only and are based on a unit length of 220 m. + Wh

45、ere spliced rope tests are used or when bollards are used (see 6.7), the breaking strength shall be at least 90 % of the appropriate value given in the table. SANS 943:2008 Edition 2.3 12 Table 5 3-Strand hawser (plain)-laid polypropylene ropes (Code HR) 1 2 3 4 Nominal diameter Linear density Mass

46、per unit length Breaking strength mm ktex kg* kN, min.+6 8 10 17 30 45 3,7 6,6 10,0 5,39 9,41 14,0 12 14 16 65 90 115 14,3 20 25 19,9 27,4 34,3 18 20 22 148 180 220 33 40 48 43,7 52,7 63,7 24 28 32 260 355 460 57 78 101 74,5 99,0 126 36 40 44 585 720 880 129 158 194 158 191 230 48 52 56 1 040 1 220

47、1 420 229 268 312 267 309 353 60 64 72 1 630 1 850 2 340 359 407 515 404 457 574 80 88 96 2 900 3 510 4 170 638 772 917 706 847 1 000 * These values are given for information only and are based on a unit length of 220 m. +Where spliced rope tests are used or when bollards are used (see 6.7), the bre

48、aking strength shall be at least 90 % of the appropriate value given in the table. SANS 943:2008 Edition 2.3 13 Table 6 8-Strand plaited (cross-laid) polypropylene ropes (Code PR) 1 2 3 4 Nominal diameter Linear density Mass per unit length Breaking strength mm ktex kg* kN, min.+20 22 24 180 220 260

49、 40 48 57 52,7 63,7 74,5 28 32 36 355 460 585 78 101 129 99,0 126 158 40 44 48 720 880 1 040 158 194 229 191 230 267 52 56 60 1 220 1 420 1 630 268 312 359 309 353 404 64 72 80 1 850 2 340 2 900 407 515 638 457 574 706 88 96 3 510 4 170 772 917 847 1 000 * These values are given for information only and are based on a unit length of 220 m. + Where spliced rope tests are used or when bollards are used (see 6.7), the breaking strength shall be at least 90 % of the appropriate value given in the table. Table 7 Length of 10 lays 1 2 3 4 Nominal diameter of rope Le