SSPC A BOOK-1993 Good Painting Practice Steel Structures Painting Manual Volume 1《正确涂装操作 钢结构涂装手册(第1卷)》.pdf

1、SSPC-PS4.02 62 distribution is unlimited. SSPC-PAINT25 ADOPTION NOTICE SSPC-PAINT25, “Primer, Raw Linseed Oil and Aleyd, Red Iron Oxide, Zinc Oxide,“ was adopted on October 3, 1994 for use by the Department of Defense (DoD). Proposed changes by DoD activities must be submitted to the DoD Adopting Ac

2、tivity: Commanding Officer, Naval Construction Battalion Center, Code 156, 1000 23rd Avenue, Port Hueneme, CA 93043-4301. DoD activities may obtain copies of this standard from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094. The private sector a

3、nd other Government agencies may purchase copies from the Steel Structures Painting Council, 4516 Henry Street, Suite 301, Pittsburgh, PA 15213. Custodians: Army-ME Navy - YD-1 Air Force - 99 Adopting Activity Navy - YD-1 FSC 8010 DISTRIBUTION STATEMENT A. Approved for public release; distribution i

4、s unlimited. SSPC-PAINT 1 ADOPTION NOTICE SSPC-PAINT 1, “Red Lead And Raw Linseed Oil Primer,“ 1995 for use by the Department of Defense (DoD). activities must be submitted to the DoD Adopting Activity: Battalion Center, 1000 23rd Avenue, Code 156, Port Hueneme, CA 93043-4301. DoD activities may obt

5、ain copies of this standard from the Defense Printing Service Detachment Office, Bldg. 4D (Customer Service), 700 Robbins Avenue, Philadelphia, PA 19111-5094. The private sector and other Government agencies may purchase copies from Steel Structures Painting Council, 4516 Henry Street, Suite 301, Pi

6、ttsburgh, PA 15213-3728. was adopted on April 11, Naval Construction Proposed changes by DoD Custodians: Navy - YD1 Adopting Activity: Navy - YD1 (Project 8010-N998) FSC 8010 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. W 2595532 0079382 T30 B SSPC-PAINT 2 ADOPTI

7、ON NOTICE SSPC-PAINT 2, “Red Lead, Iron Oxide, Raw Linseed Oil And Alkyd Primer,“ was adopted on April 11, 1995 for use by the Department of Defense (DoD). Proposed changes by DoD activities must be submitted to the DoD Adopting Activity: Construction Battalion Center, 1000 23rd Avenue, Code 156, Po

8、rt Hueneme, CA 93043-4301. Printing Service Detachment Office, Bldg. 4D (Customer Service), 700 Robbins Avenue, Philadelphia, PA 19111-5094. The private sector and other Government agencies may purchase copies from Steel Structures Painting Council, 4516 Henry Street, Suite 301, Pittsburgh, PA 15213

9、-3728. Naval DoD activities may obtain copies of this standard from the Defense Custodians: Navy - YD1 Adopting Activity: Navy - YD1 (Project 8010-N997) FSC 8010 DISTRIBUTION STATEMENT A. Approved for public release; distribution is un1 imi te d. M 2575532 0079383 977 SSPC-PAINT 13 ADOPTION NOTICE S

10、SPC-PAINT 13, “Red Or Brown One-Coat Shop Paint,“ 1995 for use by the Department of Defense (DoD). activities must be submitted to the DoD Adopting Activity: Naval Construction Battalion Center, 1000 23rd Avenue, Code 156, Port Hueneme, CA 93043-4301. DoD activities may obtain copies of this standar

11、d from the Defense Printing Service Detachment Office, Bldg. 4D (Customer Service), 700 Robbins Avenue, Philadelphia, PA 19111-5094. The private sector and other Government agencies may purchase copies from Steel Structures Painting Council, 4516 Henry Street, Suite 301, Pittsburgh, PA 15213-3728. w

12、as adopted on April 11, Proposed changes by DoD Custodians: Navy - YD1 Adopting Activity: Navy - YD1 (Project 8010-N996) FSC 8010 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. LEAD PAINT REMOVAL GUIDES: SUPPLEMENT TO VOLUME 2 STEEL STRUCTURES SSPC = GUIDE 61 (CON)

13、 Guide for Containing Debris Generated During Paint Removal Operations and SSPC = GUIDE 71 (DIS) Guide for the Disposai of Lead-Contaminated Surface Preparation Debris SSPC 92-07 SSPC TITLESSYSTEM 91 W 8b79LiO 0003359 T82 DISCLAIMER These specifications, guides and recommendations have been develope

14、d in accordance with voluntary con- sensus procedures by SSPC Advisory Committees and are believed to present good current practice. They are monitored and revised as practices improve, and sug- gestions for revision are welcome. Other methods, materials, and specifications may be equally effective

15、or superior. SSPC is not responsible for the application, interpretation, or administration of these specifications, guides and recommendations. Moreover, SSPC does not issue interpretations of its specifications, guides or recommendations; and no person is authorized to issue an interpretation of a

16、n SSPC specification, guide, or rec- ommendation on behalf of the SSPC. SSPC specifically disclaims responsibility for the use or misuse of these specifications, guides and recommendations. The sup- plying of details about the patented formulations, treat- ments, or processes is not to be regarded a

17、s conveying any right or permitting the user of this manual to use or sell any patented invention. When it is known that the subject matter of the text is covered by patent, such patents are reflected in the text. Copyright 1992 by Steel Sructures Painting Council Ali Right Reserved This book or any

18、 pati thereof must not be reproduced in any form without the written permission of the publisher. First Edition March 1, 1992 STEEL STRUCTURES PAINTING COUNCIL 4400 Fifth Avenue Pittsburgh, PA 15213-2683 SSPC TITLE*A * = 8627940 00034L 287 1 SSPC TITLEXA XX 8627940 0003420 TT9 STEEL STRUCTURES PAINT

19、ING MANUAL Volume 1 GOOD PAINTING PRACTICE Third Edition Executive Editor John D. Keane Editors Dean Berger, Harold Hower, Bernard R. Appleman Assistant Editors Joseph Bruno, Kitti Condiff, Mark ODonneII, Janet Rex, Aimee Beggs, Vilma Macura, Terry Sowers, Monica Madaus STEEL STRUCTURES PAINTING COU

20、NCIL 4516 HENRY STREET, SUITE 301 PITTSBURGH, PA 15213-3728 I SSPC TITLE*A YS b2794O 0003421 935 Copyright, 1993, by Steel Structures Painting Council All Rights Reserved This book or any pari thereof must not be reproduced in any form without the written permission of the publisher. Third Edition F

21、irst Printing, January 1994 IBSN 0-938477-81-1 II SSPC TITLESA *Y = 8627740 0003422 87% DISCLAIMER The techniques, procedures, regulations and other in- formation presented in this volume have been reviewed by experts in each field and are believed to represent good cur- rent practice. They are moni

22、tored and revised as practices improve, and suggestions for revision are welcome. SSPC is not responsible for the application, interpreta- tion, or administration of the information outlined here. SSPC specifically disclaims responsibility for the use or misuse of any product, procedure or technolog

23、y or misinterpretations of any regulations referred to in this manual. The supplying of details about patented formulations, treatments, or processes is not to be regarded as conveying any right or permitting the user of this manual to use or sell any patent- ed invention. When it is known that the

24、subject matter of the text is covered by patent, such patents are reflected in the text. Ill IV Foreword Chapter 1 .O Chapter 1.1 Chapter 1.2 Chapter 2.0 Chapter 2.1 Chapter 2.2 Chapter 2.3 Chapter 2.4 Chapter 2.5 Chapter 2.6 Chapter 2.7 Chapter 2.8 Chapter 2.9 Chapter 3.1 Chapter 3.2 Chapter 4.1 Ch

25、apter 4.2 Chapter 4.3 Chapter 5.1 Chapter 5.2 Chapter 5.3 Chapter 6.0 SSPC TITLEXA XX Ab27940 0003424 b4V Table of Contents Page INTRODUCTION SSPC Staff . 1 byF.L.LaQue . 3 byCliveH.Hare 10 byH.William Hitzrot 19 byA.W.Mallory 22 byEinarA.Borch . 32 by H. William Hitzrot 45 byJim Bennett 52 byJim Be

26、nnett 64 by Preston S. Hollister and R. Stanford Short . 68 byRobertB.Roth 75 by Bernard R. Appleman and John D. Keane 78 by Melvin H. Sandler and Sam Spring. . 90 bySamspring . 98 by D. W. Christofferson . 104 by Sidney B. Levinson and Saul Spindel. . 117 byCharlesG.Munger . 125 CORROSION OF STEEL

27、- SIMPLIFIED THEORY PAINTS FOR ANTI-CORROSION SERVICE SU RFAC E PREPARATION MECHANICAL SURFACE PREPARATION M ETALLI C ABRASIVES NO N-M ETALLIC ABRASIVES ABRASIVE AIR BLAST CLEANING WATER BLAST CLEANING HAND AND POWER TOOL CLEANING FIELD SURFACE PREPARATION COSTS OTHER METHODS AND FACTORS IN SURFACE

28、PREPARATION CHEMICAL CLEANING SPECIAL PRE-PAINT TREATMENTS: PHOSPHATING PICKLING STEEL SURFACES PAINT MATERIALS ZINC-RICH PRIMERS CORROSION INHIBITIVE PIGMENTS AND HOW THEY FUNCTION PAI NT APPLICATION SCAFFOLD I NG SAFETY IN PAINT APPLICATION INSPECTION byArnoldJ.Eickhoff 138 by Sidney B. Levinson a

29、nd Saul Spindel 150 by Sidney B. Levinson and Saul Spindel. . 168 by Sidney B. Levinson and Saul Spindel. . 176 by Kenneth B. Tator and Kenneth A. Trimber 181 V SSPC TITLEXA Xt 8627940 0003425 580 Chapter 7.1 Chapter 7.2 Chapter 8.0 Chapter 9.0 Chapter 10.0 Chapter 11 .O Chapter 12.0 Chapter 13.0 Ch

30、apter 14.1 Chapter 14.2 Chapter 15.0 Chapter 16.1 Chapter 16.2 Chapter 17.0 Chapter 17.1 Chapter 17.2 Chapter 17.3 Chapter 17.4 Chapter 17.5 Chapter 17.6 Chapter 17.7 Chapter 18.0 Chapter 19.0 Chapter 20.0 QUALITY CONTROL OF PAINTS - AS MANUFACTURED by John F. Montle and Mary Ann Stephens . 207 by J

31、ohn R. OLeary and Garland W. Steele 213 222 byW.J.Wallace,Jr. 242 QUALITY ACCEPTANCE OF PAINTS - AS RECEIVED BY THE USER COMPARATIVE PAINTING COSTS SHOP PAINTING OF STEEL IN FABRICATING PLANTS PAINTING OF RAILROAD BRIDGES AND STRUCTURES PAINTING OF HIGHWAY BRIDGES AND STRUCTURES PAINTING OF STEEL VE

32、SSELS FOR SALT WATER SERVICE PAINTING OF STEEL VESSELS FOR FRESH WATER SERVICE PAINTING STEEL TANKS THE LINING OF STEEL TANKS PAINTING HYDRAULIC STRUCTURES COATINGS FOR PIPELINES AND OTHER UNDERGROUND STRUCTURES CATH ODIC PROTECTION PAINTING OF INDUSTRIAL PLANTS WASTE TREATMENT PLANTS PAINTING OF CO

33、KE AND STEEL PLANTS PETROLEUM REFINERY COATINGS PAINTING CHEMICAL PLANTS PAINTING PULP AND PAPER MILLS PAINTING FOOD PLANTS POWER GENERATION FACILITIES GOVERNMENT PAINTING PRACTICES TRAINING PROGRAMS FOR PAINTING THERMAL SPRAYED COATINGS by M. R. Sline, G. H. Brevoort, R. B. Feinberg,and S. J. Oechs

34、le byRayeA.Fraser 263 by R. R. Ramsey and Bernard R. Appleman . 280 by David T. Bloodgood 293 byJ.R.Foster . 307 byW.J.Wallace,Jr. 315 by Wallace P. Cathcart and Albert L. Hendricks . 320 byJ.L.Kiewit 330 by R. N. Sloan and A. W. Peabody . 349 byA.W.Peabody . 363 by William F. Chandler 377 byThomasP

35、.Delany . 379 by Arthur R. Thompson and S. C. Frye . 390 byW.E.Stanford . 396 by J. Roy Allen and David M. Metzger. . 412 by C. Edwin Wilkins and William F. Chandler . 420 bySteven L.Schmidt . 429 byRonald R.Skabo . 442 by Richard W. Drisko and Howard G. Lasser 448 byJayl.Leanse 452 by S. J. Oechsle

36、 and J. N. Childs, Jr. . 456 VI SSPC TITLEtA tt m 8b27940 000342b 417 Chapter 21 .O Chapter 22.0 Chapter 23.0 Chapter 24.0 Chapter 25.0 Chapter 26.0 Chapter 27.0 Chapter 27.1 Chapter 27.2 Chapter 27.3 Appendix A Appendix B Appendix C Appendix D Index . HOT DIP GALVANIZING PAINTING GALVANIZED STEEL C

37、AUSES AND PREVENTION OF PAINT FAILURE PAINTING NAVY SHIPS byErnestW.Horvick 465 by Richard W. Drisko 481 by Charles G. Munger 486 by Stephen D. Rodgers, Richard W. Drisko and John Tock . 516 byV.RogerPludek . 528 SAFETY AND HEALTH IN THE PROTECTIVE COATINGS INDUSTRY by Dan Adley, D. Brian Shuttlewor

38、th, Scott Ecoff, Sidney Levinson and Saul Spindel . . 538 ENVI RON MENTAL REG U LATIONS AFFECTING PROTECTIVE COATINGS by Bernard R. Appleman . 556 AIR QUALITY REGULATIONS by Bernard R. Appleman and Karen A. Kapsanis 560 WASTE HANDLING AND DISPOSAL by Bernard R. Appleman . 573 OTHER REGULATIONS AFFEC

39、TING PROTECTIVE COATINGS by Bernard R. Appleman and Monica Madaus 580 ABBREVIATIONS 595 DEFINITIONS 596 STANDARDS AND SPECIFICATIONS REFERENCED IN VOLUME 1 . 61 9 UNITS CONVERSION CHART 629 630 DESIGN OF CORROSION-SAFE STRUCTURES . . SSPC TITLESA tX 9 8627940 0003427 353 FOREWORD Coatings for struct

40、ural steel have been called the prin- cipal means of protecting our principal construction material-steel-from its principal weakness-corrosion. This technology has been the subject of an intensive pro- gram by the Steel Structures Painting Council since 1950. The purposes of the SSPC are to assess

41、and advance the technology of surface preparation and coating of industrial structures by conducting research, developing standards, and disseminating information: More specifically: 1. To instigate and carry on laboratory and field investiga- tions of techniques to mitigate corrosion through the us

42、e of protective coatings; 2. To develop standards, specifications, and guides cover- ing techniques and materials of surface preparation and coat- ing of structures; and 3. To organize and communicate information intended to fur- ther improve and make more effective the protection of in- dustrial st

43、ructures. I. THE THIRD EDITION The first undertaking of the Council was the preparation of Volume 1 of the Steel Structures Painting Manual. It has been revised since then to incorporate new information. This third edition of Volume 1, Good Painting Practice is primari- ly an editorial revision and

44、update. A complete technical re- vision of the volume will take several years. In the interim, several chapters have been added and several have been revised to reflect changes in the industrial painting industry since 1982. One of the most important changes since that time has been the increased at

45、tention health and safety and environ- mental regulators have focused on the industry. In addition to their other duties, specifiers and users must now be familiar with hazardous waste, air pollution control and other regulations. Worker safety has also become a concern. In recognition of the increa

46、sed importance of these issues to painting concerns, an environmental chapter and a health and safety chapter have been added to the third edition. Concern about environmental and health effects has also led to major changes in the kinds of paint the industry uses. Lead- and chromate-based paints, o

47、nce a mainstay of the industry, are being rejected in favor of less toxic paints. Most military and federal specifications for lead- and chromate- based paints have been canceled. SSPC has recently pro- posed to withdraw its specifications for lead-based paint and is re-examining specifications for

48、paints containing chromate pigments. At the same time, paints are being reformulated to meet air pollution control requirements, and the recent amendments to the Clean Air Act will accelerate this process. The tables in this volume have been revised in light of these new realities. Because the list

49、of specifications in the back of Volume 2, Systems and Specifications has been enthusias- tically received, we have added such a list to Volume 1. Like its predecessors, the third edition is written from the coating end users point of view and not that of the paint tech- nologist or scientist. Volume 1 should be considered a com- panion to Volume 2. Volume 1 was intentionally designed to include some duplication between chapters. This tends to make each chapter as complete as possible for the indus- try being covered, to present shades of opinion with regard to various controve