UFC 3-460-01 CHANGE 1-2010 DESIGN PETROLEUM FUEL FACILITIES.pdf

1、UFC 3-460-01 16 August 2010 UNIFIED FACILITIES CRITERIA (UFC) DESIGN: PETROLEUM FUEL FACILITIES APPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 UNIFIED FACILITIES CRITERI

2、A (UFC) CRITERIA FORMAT STANDARD Any copyrighted material included in this UFC is identified at its point of use. Use of the copyrighted material apart from this UFC must have the permission of the copyright holder. U.S. ARMY CORPS OF ENGINEERS NAVAL FACILITIES ENGINEERING COMMAND (Preparing Activit

3、y) AIR FORCE CIVIL ENGINEER SUPPORT AGENCY Record of Changes (changes are indicated by 1 . /1/) Change No. Date Location This UFC supersedes UFC 3-460-01, dated 16 January 2004. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2

4、010 i FOREWORD The Unified Facilities Criteria (UFC) system is prescribed by MIL-STD 3007 and provides planning, design, construction, sustainment, restoration, and modernization criteria, and applies to the Military Departments, the Defense Agencies, and the DoD Field Activities in accordance with

5、USD (AT the design of receiving, dispensing, and storage facilities; ballast treatment and sludge removal; corrosion and fire protection; and environmental requirements. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 v TA

6、BLE OF CONTENTS CHAPTER 1 - INTRODUCTION . 1 1-1 SCOPE 1 1-2 USE OF UFC . 1 1-3 PURPOSE OF CRITERIA 1 1-4 DEPARTMENT OF DEFENSE (DoD) FUELS FACILITY ENGINEERING PANEL . 1 1-5 SERVICE HEADQUARTERS SUBJECT MATTER EXPERTS (SME). 1 1-6 WAIVERS 2 1-7 RELATED CRITERIA. 2 1-8 POLICY 2 1-9 REFERENCED STANDA

7、RDS . 2 1-10 PROJECTS OUTSIDE OF CONTINENTAL UNITED STATES . 3 1-10.1 NATO Standards . 3 1-10.2 Non-NATO Projects . 3 CHAPTER 2 - GENERAL DESIGN INFORMATION . 4 2-1 OPERATIONAL CAPABILITIES 4 2-2 FUEL SPECIFICATIONS . 4 2-3 FUEL PROPERTIES AND ADDITIVES . 5 2-3.1 Motor Gasoline (Mogas) F-46 ASTM D48

8、14 5 2-3.2 Aviation Gasoline (Avgas) F-18 ASTM D910 . 5 2-3.3 Aviation Turbine Fuels . 5 2-3.4 Kerosene ASTM D3699 . 6 2-3.5 Diesel Fuels . 7 2-3.6 Burner Fuel Oils . 8 2-3.7 Alternative Fuel (E85) ASTM D5798 9 2-3.8 Alternative Fuel Bio-Diesel (B20) . 9 2-3.9 Liquefied Petroleum Gas (LPG) . 10 2-3.

9、10 Compressed Natural Gas (CNG) . 11 2-3.11 OTTO Fuels . 12 2-3.12 Lubricating Oils 12 2-3.13 Hydrazine - Water (H-70) MIL-PRF-26536 12 2-3.14 Fuel Additives 13 2-4 PRODUCT SEGREGATION 14 2-4.1 Product Grades 14 2-4.2 Exceptions . 14 2-5 TRANSFER FLOW RATES . 14 2-6 PHYSICAL SECURITY 16 2-6.1 Antite

10、rrorism and Physical Security . 16 2-6.2 Security Fencing 16 2-7 MAINTAINABILITY CAPABILITIES . 16 2-8 VOICE COMMUNICATIONS . 17 2-9 OTHER COMMUNICATIONS 17 2-9.1 Data Communications 17 2-9.2 Fire Alarm Communication 17 2-10 VAPOR RECOVERY . 17 2-11 WORKER SAFETY 17 Provided by IHSNot for ResaleNo r

11、eproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 vi 2-11.1 Safety Showers and Eyewash Fountains. 17 2-12 ELECTRICAL DESIGN 18 2-12.1 Area Classifications . 18 2-12.2 Illumination . 20 2-12.3 Grounding and Bonding . 20 2-13 CATHODIC PROTECTION 22 2-13.1 Tan

12、ks . 22 2-13.2 Piping . 22 2-13.3 Structures 23 2-14 ENVIRONMENTAL PROTECTION . 23 2-14.1 General Policy . 23 2-14.2 Regulations 23 2-14.3 Transfer of Fuel at Ports 24 2-14.4 Air Quality Control 25 2-14.5 Water Quality Control. 26 2-14.6 Aboveground Storage Tanks . 28 2-14.7 Underground Storage Tank

13、s 29 2-15 FIRE PROTECTION 29 2-15.1 General Requirements . 29 2-15.2 Protection of Aboveground Storage Tanks 29 2-15.3 Fire Protection of Pumping Facilities . 30 2-15.4 Fire Protection of Underground Vertical Storage Tanks 30 2-15.5 Protection of Tank Truck and Tank Car Facilities 31 2-15.6 Protecti

14、on of Aircraft Fueling Facilities . 31 2-15.7 Protection of Fuel Testing Laboratory 31 2-15.8 Protection of Support Facilities 31 2-15.9 Protection of Fuel Piers 31 2-16 EMERGENCY SHUT-DOWN 31 2-17 ELECTROMAGNETIC RADIATION HAZARDS 32 2-18 IDENTIFICATION 32 2-19 ANTISTATIC DESIGN . 32 2-19.1 Piping

15、Inlet Connections 32 2-19.2 Enclosed Vapor Spaces . 32 2-19.3 Filter/Separators 33 2-19.4 Aircraft Direct Fueling Stations 33 2-19.5 Truck Bottom Loading 33 2-20 OPERATION AND MAINTENANCE DOCUMENTATION 33 2-20.1 Equipment Operation and Maintenance Documentation . 33 2-20.2 Operation and Maintenance

16、Support Information (OMSI) 33 2-21 PROTECTION AGAINST SEISMIC ACTIVITY 33 2-22 STRUCTURAL DESIGN 34 2-23 CONCRETE . 34 2-24 AIRFIELD/AIRSPACE REQUIREMENTS 34 2-25 PERMITS . 34 CHAPTER 3 - BULK FUEL STORAGE FACILITIES . 35 3-1 INTRODUCTION . 35 3-2 GENERAL REQUIREMENTS 35 Provided by IHSNot for Resal

17、eNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 vii 3-3 RECEIVING FACILITIES . 35 3-3.1 Pipeline Receiving Facilities 35 3-3.2 Tank Truck and Tank Car Off-loading Facilities . 37 3-3.3 Marine Off-loading Facilities 42 3-4 DISPENSING FACILITIES . 43 3

18、-4.1 Pipeline Pumping Facilities 43 3-4.2 Tank Truck and Tank Car Loading Facilities 44 3-4.3 Marine Loading Facilities . 49 3-5 PIPING SYSTEMS 49 3-5.1 Product Segregation 49 3-6 EQUIPMENT DESCRIPTIONS 50 3-6.1 Bulk Air Eliminators 50 3-6.2 Meters 50 3-6.3 Pressure or Pressure/Vacuum Gauges . 51 3-

19、6.4 Strainers 51 3-6.5 Surge Suppressors 52 3-6.6 Pumps 52 3-6.7 Valves 53 3-6.8 Other Valves (Except Diaphragm Control Valves) . 57 3-6.9 Diaphragm Control Valves . 57 3-6.10 Thermometers . 58 3-6.11 Fuel Hoses . 59 3-7 CONTROLS . 59 3-7.1 Design Requirements 59 3-7.2 Flow Controls . 59 3-7.3 Pump

20、Controls . 59 3-8 CANOPIES 61 3-8.1 Canopies to Protect Fixed Assets 61 3-8.2 Canopies to Reduce Stormwater . 62 3-9 PRODUCT RECOVERY SYSTEMS 62 3-10 FUEL ADDITIVES 62 CHAPTER 4 - AIRCRAFT FUELING FACILITIES. 63 4-1 INTRODUCTION . 63 4-1.1 Function . 63 4-1.2 Aviation Turbine Fuels . 63 4-1.3 Specia

21、l Precautions for Aviation Turbine Fuel Quality . 63 4-2 GENERAL REQUIREMENTS 64 4-3 RECEIVING FACILITIES . 64 4-3.1 Pipeline Receiving Facilities 64 4-3.2 Tank Truck and Tank Car Off-Loading Facilities 66 4-3.3 Marine Off-Loading Facilities . 71 4-3.4 Special In-Bound Filtration . 71 4-4 DISPENSING

22、 FACILITIES . 71 4-4.1 Refueler Truck Fillstands . 71 4-4.2 Aircraft Direct Fueling Systems 77 4-4.3 Marine Loading Facilities . 81 4-5 PIPING SYSTEMS 81 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 viii 4-5.1 Product S

23、egregation 81 4-6 EQUIPMENT DESCRIPTIONS 82 4-6.1 Bulk Air Eliminators 82 4-6.2 Meters 82 4-6.3 Pressure or Pressure/Vacuum Gauges . 83 4-6.4 Strainers 83 4-6.5 Surge Suppressors 84 4-6.6 Filter/Separators 84 4-6.7 Pumps 86 4-6.8 Valves 87 4-6.9 Other Valves (Except Diaphragm Control Valves) . 90 4-

24、6.10 Diaphragm Control Valves . 91 4-6.11 Fuel Hoses . 92 4-7 CONTROLS . 92 4-7.1 Design Requirements 92 4-7.2 Flow Controls . 93 4-7.3 Pump Controls . 93 4-8 CANOPIES 95 4-8.1 Canopies to Protect Fixed Assets 95 4-8.2 Canopies to Reduce Stormwater . 95 4-9 FUEL ADDITIVES 95 4-9.1 Plus 100 Additive

25、. 95 4-10 DEFUELING AND RETURN-TO-BULK (RTB) SYSTEMS . 95 4-10.1 General Criteria . 95 4-10.2 JP-5 Systems . 96 4-10.3 JP-8 Systems . 96 4-11 PRODUCT RECOVERY SYSTEMS 97 4-11.1 Tank Trucks and Fuel Bowsers . 97 4-11.2 Return to Bulk 97 CHAPTER 5 - MARINE RECEIVING AND DISPENSING FACILITIES . 100 5-1

26、 FUNCTION 100 5-2 FUEL PIERS AND WHARVES 100 5-3 BERTHING PIERS 100 5-4 OFFSHORE MOORINGS 100 5-5 GENERAL REQUIREMENTS 100 5-6 GENERAL LAYOUT 100 5-7 PIPING SYSTEMS 101 5-7.1 Piping Arrangement . 101 5-8 EQUIPMENT DESCRIPTIONS 102 5-8.1 Loading/Off-Loading Arms . 102 5-8.2 Fuel Hoses . 102 5-8.3 Sub

27、marine Fuel Hoses 102 5-8.4 Meters 103 5-8.5 Strainers 103 5-8.6 Surge Suppressors 104 5-8.7 Valves 104 5-8.8 Other Valves 107 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 ix 5-8.9 Pressure or Pressure/Vacuum Gauges . 1

28、07 5-8.10 Stripper Pumps 108 5-8.11 Excess Flow Sensors. 108 5-8.12 Solid Cyclonic Separators 108 5-8.13 Grounding Systems . 108 5-8.14 Special Considerations for AviationTurbine Fuels . 108 5-9 PRODUCT RECOVERY SYSTEMS 108 5-10 WEATHER SHEDS 109 5-11 CANOPIES 109 5-12 SPECIAL CALCULATIONS . 109 5-1

29、3 SAFETY SHOWERS AND EYEWASH FOUNTAINS 109 5-14 TRAFFIC BOLLARDS 109 5-15 SPECIAL DRAINAGE FOR FUELING PIERS . 109 5-16 BALLAST TREATMENT AND SLUDGE REMOVAL . 110 5-16.1 Ballast Receiving and Treatment Facilities 110 5-17 SLUDGE REMOVAL SYSTEMS . 112 5-17.1 Design Requirements 112 5-17.2 Sludge Disp

30、osal . 112 5-17.3 Piping Materials . 112 CHAPTER 6 - INTERTERMINAL AND INSTALLATION PIPELINES 113 6-1 INTRODUCTION . 113 6-2 GENERAL REQUIREMENTS 113 6-3 DESIGN REQUIREMENTS . 113 6-3.1 Fuel Segregation . 113 6-3.2 Applicable Regulations 113 6-3.3 Sampling 113 6-3.4 Pigging . 114 6-3.5 Surge Suppres

31、sion 114 6-4 PIPING SYSTEMS 114 6-5 EQUIPMENT . 114 6-5.1 Meters 114 6-5.2 Manual Valves . 114 6-5.3 Other Valves (Except Diaphragm Control Valves) . 117 6-5.4 Diaphragm Control Valves . 118 6-5.5 Strainers 119 6-5.6 Surge Suppressors 120 6-5.7 Pigging Equipment . 120 6-5.8 Pumps 120 6-5.9 Sampling

32、Connections . 120 6-5.10 Special Consideration for AviationTurbine Fuels . 120 6-6 PRODUCT RECOVERY SYSTEMS 121 6-7 CANOPIES 121 6-7.1 Canopies to Protect Fixed Assets 121 6-7.2 Canopies to Reduce Stormwater . 121 6-8 SPECIAL CALCULATIONS . 121 CHAPTER 7 - GROUND PRODUCTS FUELING FACILITIES . 122 7-

33、1 INTRODUCTION . 122 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 x 7-1.1 Types of Facilities 122 7-2 GENERAL REQUIREMENTS 122 7-3 DESIGN REQUIREMENTS . 122 7-3.1 Fuel Segregation . 122 7-3.2 Facility Size 122 7-3.3 Fac

34、ility Configurations 123 7-3.4 Shelters 123 7-3.5 Concrete Fueling Area Filling Stations 123 7-3.6 Concrete Fueling Area Tactical Refueler Truck Loading Facilities 123 7-3.7 Canopies 123 7-3.8 Regulations 124 7-3.9 Bottom Loading 124 7-4 STORAGE TANKS 124 7-5 PIPING SYSTEMS 124 7-5.1 Piping System T

35、actical Refueler Facilities 124 7-5.2 Aboveground Piping System Filling Stations 124 7-6 EQUIPMENT DESCRIPTIONS 124 7-6.1 Filling Stations . 124 7-6.2 Tactical Refueler Truck Loading Facilities . 125 7-6.3 Valves 125 7-6.4 Diaphragm Control Valves . 126 7-6.5 Other Valves 126 7-7 VAPOR RECOVERY . 12

36、7 CHAPTER 8 - ATMOSPHERIC STORAGE TANKS . 128 8-1 INTRODUCTION . 128 8-2 GENERAL REQUIREMENTS 128 8-3 GENERAL CRITERIA 128 8-3.1 Materials 128 8-3.2 Protection . 128 8-3.3 Design Requirements 128 8-3.4 Storage Capacity . 128 8-3.5 Tank Spacing . 129 8-3.6 Distance from Buildings and Property Lines 1

37、30 8-3.7 Distance from Roadway, Railroads and Power Lines 131 8-3.8 Distance from Tank Truck and Tank Car Off-Loading and Loading . 132 8-3.9 Interior Coatings 132 8-3.10 Exterior Coatings . 132 8-3.11 Fill Piping . 133 8-3.12 Vapor Emission Control Systems 133 8-3.13 Strapping Tables 133 8-3.14 Pro

38、duct Recovery Systems 133 8-3.15 Registration 134 8-4 HORIZONTAL ABOVEGROUND TANKS (SINGLE-WALL STEEL) 134 8-4.1 General Design Considerations . 134 8-4.2 Installation 134 8-5 HORIZONTAL ABOVEGROUND TANKS (DOUBLE-WALL STEEL) 135 8-5.1 General Design Considerations . 135 Provided by IHSNot for Resale

39、No reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 xi 8-5.2 Installation 135 8-6 HORIZONTAL ABOVEGROUND TANKS (FIRE-RESISTANT) . 136 8-6.1 General Design Considerations . 136 8-6.2 Installation 136 8-7 HORIZONTAL ABOVEGROUND TANKS (PROTECTED TANKS) . 137

40、 8-7.1 General Design Considerations . 137 8-7.2 Installation 137 8-8 ABOVEGROUND VERTICAL STORAGE TANKS . 138 8-8.1 General Design Considerations . 138 8-8.2 Tank Roofs 139 8-8.3 Internal Floating Pans 139 8-8.4 Tank Bottoms . 140 8-8.5 Foundations . 140 8-9 UNDERGROUND HORIZONTAL STORAGE TANKS . 1

41、41 8-9.1 General Design Considerations . 141 8-9.2 Installation 142 8-10 UNDERGROUND VERTICAL STORAGE TANKS (Cut and Cover) 142 8-10.1 General Design Considerations . 142 8-11 APPURTENANCES . 143 8-12 HEATERS 143 8-12.1 General Design Considerations . 143 8-12.2 Heating Medium . 143 8-12.3 Convectio

42、n-Type 143 8-12.4 In-Line Type . 143 8-12.5 Insulation and Tracing 144 8-13 UNDERGROUND STORAGE TANK SPILL CONTAINMENT SYSTEMS 144 8-13.1 General Design Considerations . 144 8-14 ABOVEGROUND TANK SPILL CONTAINMENT SYSTEMS 144 8-14.1 General Design Considerations . 144 8-14.2 Spill Containment System

43、 Capacity . 145 8-14.3 Remote Containment/Impoundment Spill Collection Systems . 145 8-14.4 Diked Enclosure Earthen Dike Type . 146 8-14.5 Diked Enclosure Reinforced Concrete Dike Type . 146 8-14.6 Diked Enclosure Combination Dike Type 146 8-14.7 Stormwater Collection Systems . 146 8-14.8 Dike Acces

44、s . 146 8-15 MISCELLANEOUS USE TANKS . 147 8-15.1 Installation 147 8-15.2 Heating Oil Tanks 147 8-15.3 Emergency Generator Fuel Tanks . 147 8-15.4 Fire Pump Fuel Tanks 147 8-15.5 Waste Oil Tanks 147 8-15.6 Containment 147 8-15.7 Underground Tanks . 147 8-16 SHIPBOARD OFF-LOAD FUEL STORAGE TANKS . 14

45、8 8-16.1 Function . 148 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-UFC 3-460-01 16 August 2010 xii 8-16.2 General Design Considerations . 148 8-16.3 Locations . 148 8-17 JET ENGINE TEST CELL FUEL STORAGE TANKS 148 8-18 FUELS AUTOMATED SYSTEM 148

46、 CHAPTER 9 - PIPING SYSTEMS . 154 9-1 INTRODUCTION . 154 9-2 GENERAL REQUIREMENTS 154 9-2.1 Design Requirements 154 9-2.2 Piping Arrangement . 156 9-2.3 Surge Analysis . 157 9-3 ABOVEGROUND PIPING . 158 9-3.1 Identification . 159 9-3.2 Pipe Supports 159 9-3.3 Arrangement 159 9-3.4 Anchors 159 9-3.5

47、Thermal Relief Valves 160 9-4 UNDERGROUND PIPING . 160 9-4.1 Depth of Cover . 161 9-4.2 Parallel and Crossing Pipes . 161 9-4.3 Casing Sleeves 161 9-4.4 Line Markers 162 9-4.5 Warning Tapes 162 9-4.6 Double-Wall Piping 162 9-4.7 Single-Wall Piping Leak Detection Systems 162 9-5 UNDERWATER PIPING 162

48、 9-5.1 Special Arrangements 163 9-5.2 Connections . 163 9-5.3 Unique Considerations. 163 9-5.4 Corrosion Protection 163 9-5.5 Depth of Burial . 163 9-5.6 Pipe Thickness and Weight . 164 9-6 PIPING MATERIALS . 164 9-6.1 Non-Aviation Systems 164 9-6.2 Aviation Systems . 164 9-7 WELDING CRITERIA 164 9-8 PIPING CONNECTIONS . 164 9-9 INTERIOR PIPE COATINGS . 165 9-10 EXTERIOR PIPE COATINGS 166 9-11 SAMPLING FACILITIES 166 CHAPTER 10 - ALTERNATE POL FACILITIES 167 10-1 INTRODUCTION . 167 10-2 LIQUEFIED PETROLEUM GAS (LPG) 167 10-2.1 Uses. 167 10-2.2 General Design Consideration