UL 1105-2006 UL Standard for Safety Marine Use Filters Strainers and Separators (Fourth Edition Reprint with revisions through and including August 15 2012)《船用过滤器、净化器和分离器》.pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 1105 Marine Use Filters, Strainers, and SeparatorsUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NOT AUTHOR

2、IZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Marine Use Filters, Strainers, and Separators, UL 1105 Fourth Edition, Dated May 2, 2006 Summary of Topics This revision to UL 1105 includes changes to corrosion protection requirements, paragraph 6.7

3、. Text that has been changed in any manner or impacted by ULs electronic publishing system is marked with a vertical line in the margin. Changes in requirements are marked with a vertical line in the margin and are followed by an effective date note indicating the date of publication or the date on

4、which the changed requirement becomes effective. The revised requirements are substantially in accordance with Proposal(s) on this subject dated June 25, 2012. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, e

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9、ables, gures, and/or other elements of the Standard having future effective dates as indicated in the note following the affected item. The prior text for requirements that have been revised and that have a future effective date are located after the Standard, and are preceded by a SUPERSEDED REQUIR

10、EMENTS notice. AUGUST 15, 2012 UL 1105 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL AUGUST 15, 2012 UL 1105 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM

11、 UL MAY 2, 2006 (Title Page Reprinted: August 15, 2012) 1 UL 1105 Standard for Marine Use Filters, Strainers, and Separators First Edition November, 1975 Second Edition October, 1977 Third Edition November, 1998 Fourth Edition May 2, 2006 This UL Standard for Safety consists of the Fourth Edition in

12、cluding revisions through August 15, 2012. Comments or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. ULs Standards for Safety are

13、 copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2012 UNDERWRITERS LABORATORIES INC.UL COPYRIGH

14、TED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL MAY 2, 2006 MARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENT

15、S INTRODUCTION 1 Scope .4 2 General 4 3 Components 4 4 Glossary .5 CONSTRUCTION 5 General 5 5.1 General .5 5.2 Assembly 5 6 Materials .6 PERFORMANCE 7 General 7 8 Disassembly/Assembly Test 7 9 Operational Test 7 10 Separation Test 9 11 Hydrostatic Pressure Test .9 12 Vibration Test 10 13 Shock Test

16、.10 14 Salt Spray Exposure Test 10 15 Direct Mechanical Shock Test 11 16 Fire and Thermal Shock Test 11 17 10-Day Moist Ammonia Air Stress Cracking Test .13 MARKING 18 General 14 19 Installation and Operating Instructions .14 MAY 2, 2006 MARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 3UL CO

17、PYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover marine lters, strainers, and separators intended to separate impurities and/or water from the fuel in gasoline or diesel oil fuel systems on boats.

18、1.2 These requirements do not cover lters, strainers or separators which are incorporated as integral parts of fuel tanks, fuel pumps, or other items of equipment whose prime functions are not that of lters, strainers, or separators. 1.3 A product that contains features, characteristics, components,

19、 materials, or systems new or different from those covered by the requirements in this standard, and that involves a risk of re or of electric shock or injury to persons shall be evaluated using appropriate additional component and end-product requirements to maintain the level of safety as original

20、ly anticipated by the intent of this standard. A product whose features, characteristics, components, materials, or systems conict with specic requirements or provisions of this standard does not comply with this standard. Revision of requirements shall be proposed and adopted in conformance with th

21、e methods employed for development, revision, and implementation of this standard. 2 General 2.1 Values stated without parentheses are the requirement. Values in parentheses are explanatory or approximate information. SI units as employed are in accordance with the American National Standard for Met

22、ric Practice, ANSI Z210.1. 3 Components 3.1 Except as indicated in 3.2, a component of a product covered by this standard shall comply with the requirements for that component. 3.2 A component is not required to comply with a specic requirement that: a) Involves a feature or characteristic not requi

23、red in the application of the component in the product covered by this standard, or b) Is superseded by a requirement in this standard. 3.3 A component shall be used in accordance with its rating established for the intended conditions of use. 3.4 Specic components are incomplete in construction fea

24、tures or restricted in performance capabilities. Such components are intended for use only under limited conditions, such as certain temperatures not exceeding specied limits, and shall be used only under those specic conditions. MAY 2, 2006 MARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 4U

25、L COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 4 Glossary 4.1 For the purpose of this Standard, the following denitions apply. 4.2 FILTER A device designed to separate particles, 40 microns and smaller in size, from the fuel. 4.3 FLAMMABLE A

26、ND COMBUSTIBLE FLUIDS Liquids which are used to power internal combustion engines of motor vessels. 4.4 SEPARATOR A device designed to separate water from fuel. 4.5 STODDARD SOLVENT A colorless liquid petroleum distillate mixture of hydrocarbons, also know as mineral spirits. 4.6 STRAINER A device d

27、esigned to separate particles 40 to 150 microns in size from the fuel. CONSTRUCTION 5 General 5.1 General 5.1.1 A copy of the draft of the operating and installation instructions intended to accompany each product as produced, or equivalent information, is to be used as a guide in the examination an

28、d test of a product. 5.2 Assembly 5.2.1 Filters, strainers, and separators shall include all of the components necessary for the intended function and installation of the device. 5.2.2 The construction of the device shall facilitate easy cleaning and minimize fuel spillage when serviced under advers

29、e conditions, such as in a congested engine space under poor lighting conditions. 5.2.3 A separator, lter, or strainer intended to be cleaned or replaced, shall be designed to permit the removal of the element without disconnecting any piping. 5.2.4 The element shall be held in its intended position

30、 so that the joints or seals required to prevent uid bypass of the element will be maintained. The construction is to be such that the components are sufficiently self-aligning to permit assembly under adverse conditions. 5.2.5 When the screen or lter element is removed for cleaning, it shall be pos

31、sible to remove all foreign matter (sediment and dirt) without the probability of any foreign matter being deposited in the outlet side of the unit. 5.2.6 All pipe threads shall be threaded in accordance with the American National Standard for Pipe Threads (Except Dry Seal), ANSI B2.1. MAY 2, 2006 M

32、ARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.2.7 Clean-out and drain openings shall be closed by a standard pipe plug or a threaded shouldered plug. The plugs shall not create a ga

33、lvanic cell with the housing that will accelerate corrosion. 5.2.8 Both external and internal parts of the assembly shall be free of rough or sharp edges that are likely to cause injury to persons servicing the unit. 5.2.9 The assembly shall be capable of disassembly and reassembly with ordinary too

34、ls. The assembly shall be constructed to withstand the stresses and strains likely to be encountered in service. 5.2.10 Gasketed or sealed joints shall be such as to prevent misalignment of, or damage to, the gasket or seal. All gaskets and seals used shall be complete without splits or joints and b

35、e of a composition suitable for the fuel(s) specied. 5.2.11 The lter, strainer, or separator shall be capable of withstanding a 2-1/2 minute exposure to a re without leakage. The ammable or combustible liquid used to produce the re shall be the same as the fuel for which the unit is designed. See Fi

36、re and Thermal Shock Test, Section 16. 6 Materials 6.1 A synthetic rubber part which contacts any of the uids indicated in Table 6.1 shall not show a volume change or loss of weight that would impair its intended function following partial immersion (approximately one-half) for 70 hours at 23 2C (73

37、.4 3.6F) in the specied test liquid. Table 6.1 Test liquids for synthetic rubber materials Fluid in contact with part Test liquid Fuel Oils, Nos.26a n dkerosene IRM immersion oil 903 Gasoline A and C Reference Fuels (ASTM D471-1996) 6.2 A change in volume of not more than 25 percent swelling (40 per

38、cent in Reference Fuel C) or 1 percent shrinkage, and a weight loss (extraction) of not more than 10 percent is considered as indicating compliance with 6.1. 6.3 A gasket or O ring shall be retained by the body, or cover, when the part is removed. 6.4 A plant ber gasket shall be not more than 1/32 i

39、nch (0.8 mm) thick. 6.5 Cork gaskets are not permitted where failure of the gasket might result in external leakage. 6.6 All parts other than gaskets or seals used in lters, strainers, or separators shall be inherently resistant or nished to inhibit corrosion. 6.7 Steel components shall be plated wi

40、th zinc or cadmium. Finished coatings on exterior surfaces of a lter, strainer, or separator shall be resistant to atmospheric corrosion, and nished coatings on interior surfaces shall be resistant to salt and petroleum products. See Salt Spray Exposure Test, Section 14. Finished coatings on exterio

41、r surfaces complying with the requirements of Standard For Organic Coatings for Steel Enclosures for Outdoor Use Electrical Equipment, UL 1332 are considered to meet this requirement. 6.7 revised August 15, 2012 AUGUST 15, 2012 MARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 6UL COPYRIGHTED

42、MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 6.8 The composition of metal alloys shall be of known characteristics to provide normal corrosion resistance, dezincication resistance, and galvanic compatibility with other parts of the device and of the sys

43、tem or shall be subjected to the Salt Spray Test, Section 14. Brass ttings shall have less than 38 percent zinc content or include inhibitors to attain equivalent resistance to dezincication. 6.9 A part made of synthetic rubber which is able to be affected by aging shall not crack or show visible ev

44、idence of deterioration such as discoloration, shrinking, swelling, melting, or warping following exposure in an air oven for 70 hours at 100C 2C (212F 3.6F). PERFORMANCE 7 General 7.1 Fuel lters, strainers, and separators shall be subjected to the following tests. The same samples are to used for t

45、he tests described in Sections81 0a n d1 11 3 . 8 Disassembly/Assembly Test 8.1 The unit shall be disassembled and reassembled for a total of 25 times without encountering difficulty or damage to the various parts. This test is to be conducted under simulated adverse conditions, such as in a congest

46、ed engine space under poor lighting conditions. 9 Operational Test 9.1 Following the Operational Test described in 9.2 9.7, there shall be no leakage. 9.2 The sample is to be thoroughly cleaned and free of foreign particles. When the device is of the renewable lter type, a new lter element is to be

47、installed. 9.3 The sample is to be mounted in accordance with the manufacturers instructions and the piping diagram as shown in Figure 9.1. This is generated text for gtxt. MAY 2, 2006 MARINE USE FILTERS, STRAINERS, AND SEPARATORS - UL 1105 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODU

48、CTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 9.4 The reservoir is to be lled with stoddard solvent or other equivalent uid. The pump is to be started with the bypass, throttle, and back-pressure valves open. When a steady ow into the reservoir has been obtained, the bypass valve is to be closed

49、gradually until a reading of 30 psig (0.21 MPa) is obtained on the input pressure gauge. If, when the bypass valve is fully closed, the desired pressure is not obtained, the back-pressure valve may be closed until the pressure is at the desired value. The fuel ow at 30 psig is to be maintained for 15 minutes. 9.5 In the case of devices intended for use with diesel oil, the pressure is to be increased to 100 psig (0.7 MPa). This pressure is to be maintained for