VA 23 10 00-2011 FACILITY FUEL SYSTEMS.pdf

1、09-11 23 10 00 - 1 SECTION 23 10 00 FACILITY FUEL SYSTEMS PART 1 GENERAL: SPEC WRITER NOTES: 1. Delete between /_/ if not applicable to project and delete any other item or paragraph not applicable in the section and renumber the paragraphs. 2. Revise as necessary to conform to local and state regul

2、ations. 3. References to pressure are gage pressure unless otherwise noted. 4. This spec does not cover heated burner fuel storage. 5. VA National CAD Standard for underground oil storage tanks, 30,000 litres (8000 gallons) and above: 15606-1.DWG 1.1 DESCRIPTION: SPEC WRITER NOTE: Verify that the co

3、ntract drawings show complete info on the tank locations, capacities, piping arrangement. A. Diesel fuel oil and unheated burner fuel oil tanks, piping, and accessories located outside, underground or aboveground as shown on contract drawings. Refer to contract drawings for type of fuel and for tank

4、 capacities. B. Tank fluid level monitoring and alarm systems. C. Leak detection system for tanks and underground piping. D. Fuel oil quality maintenance system (water and particulate removal). 1.2 RELATED WORK: A. Underground steam and condensate piping for tank heaters: Section 33 63 00, STEAM ENE

5、RGY DISTRIBUTION. B. Excavation and backfill for underground tanks and piping: Section 31 20 00, EARTH MOVING and Section 31 20 11, EARTH MOVING (SHORT FORM) . C. Concrete ballast foundations and concrete pads: Section 03 30 00, CAST-IN-PLACE CONCRETE. D. Sidewalk doors for underground tank manway e

6、nclosures: Section 05 50 00, METAL FABRICATIONS. E. Platforms, stairs, ladders and railings for aboveground tanks: Section 05 50 00, METAL FABRICATIONS. F. Sealing of pipe penetrations: Section 07 92 00, JOINT SEALANTS. G. Primer and finish painting: Section 09 91 00, PAINTING. Provided by IHSNot fo

7、r ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 2 H. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL COMPONENTS. I. Section 23 05 11, COMMON WORK RESULTS FOR HVAC AND STEAM GENERATION. J. Field insulation of heated oil piping and abov

8、eground tanks and aboveground oil piping: Section 23 07 11, HVAC, PLUMBING, AND BOILER PLANT INSULATION. K. Steam and condensate carrier piping within tanks and access manholes: Section 23 21 11, BOILER PLANT PIPING SYSTEMS. L. Fuel oil pumps for boiler plant: Section 23 50 11, BOILER PLANT MECHANIC

9、AL EQUIPMENT. M. Fuel oil pumps for engine generators: Section 26 32 13, ENGINE GENERATORS. N. Underground conduit systems for tank fluid level monitors and tank and piping leak detectors: Section 26 05 41, UNDERGROUND ELECTRICAL CONSTRUCTION. /O. Where soil resistivity is less than 4000 ohm-cm: Sec

10、tion 26 42 00, CATHODIC PROTECTION). / 1.3 QUALITY ASSURANCE: A. Approval by Contracting Officer is required of products or services of proposed manufacturers, suppliers and installers, and will be based on Contractors certification that: 1. Manufacturers regularly and currently manufacture tanks, t

11、ank and piping accessories, tank fluid level monitoring and leak detection systems, fuel quality management systems. 2. Manufacturers of steel tanks participate in the Quality Assurance Program of the Steel Tank Institute (STI). 3. The design and size of each item of equipment provided for this proj

12、ect is of current production and has been in satisfactory operation on at least three installations for approximately three years. Current models of fluid level and leak detection systems with less than three years service experience are acceptable if similar previous models from the same manufactur

13、er have at least three years service experience. B. Apply and install materials, equipment and specialties in accordance with manufacturers written instructions. Conflicts between the manufacturers instructions and the contract drawings and specifications shall be referred to the Resident Engineer (

14、RE)/Contracting Officers Technical Representative (COTR) for Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 3 resolution. Provide copies of installation instructions to the RE/COTR two weeks prior to commencing installation of any i

15、tem. C. All equipment shall be free from defects that would adversely affect the performance, maintainability and appearance of individual components or overall assembly. D. Tanks, Secondary Containment Systems for Piping, Plastic Piping and Containment Systems, Tank Level Monitoring Systems, Leak D

16、etection Systems, Fuel Quality Management Systems, Cathodic Protection Systems: Authorized manufacturers representatives shall provide on-site training of installers and supervision of the installation and testing of the equipment and systems to assure conformance to written instructions of manufact

17、urers. E. Tank and piping installation contractor shall be certified as acceptable by local and state pollution control authorities. F. Entire installation shall conform to requirements of local and state pollution control authorities. G. Pipe Welding: Conform to requirements of ASME B31.1. Welders

18、shall show evidence of qualification. Welders shall utilize a stamp to identify their work. Unqualified personnel will be rejected. H. Assembly of Glass Fiber Reinforced Plastic Piping: Installation personnel shall have been trained, tested and certified under a procedure approved by the manufacture

19、r of the piping. Proof of certification, in writing, shall be provided to the RE/COTR. I. Where specified codes or standards conflict, consult the RE/COTR. J. Label of Conformance (definition): Labels of accredited testing laboratories showing conformance to the standards specified. K. Equipment and

20、 materials installed shall be compatible in all respects with other items being furnished and with existing items so that the result will be a safe, complete and fully operational system which conforms to contract requirements and in which no item is subject to conditions beyond its design capabilit

21、ies. 1.4 SUBMITTALS: A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. B. Underground Tanks: 1. Drawings of tanks, anchoring devices, heating coils (if required), tank manholes, tank manhole enclosures, access doors for the tank manhole enclosures and all acces

22、sories. Include overall dimensions Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 4 and dimensional locations and sizes of all anchoring devices, pipe connections, access openings. 2. Manufacturers installation instructions describi

23、ng recommended foundation, bedding and backfill material, support and anchoring devices, and method of installation. 3. Weight of entire tank assemblies, empty and flooded. 4. Certification of compliance with specified standards. 5. Certification that steel tank manufacturer participates in the Stee

24、l Tank Institute (STI) Quality Assurance Program. 6. Data certifying that tanks are designed for surcharge loads of backfill, traffic and other construction. 7. Design and construction of tanks, secondary containment, pipe connections, manholes, anchoring devices, access doors for tank manhole enclo

25、sures. 8. Application and performance data on tank coating (steel tanks) from manufacturer of coating. 9. Design of cathodic protection system (when specified) for steel tanks. C. Aboveground Steel Tanks, Including Vault-type Tanks: 1. Drawings of tanks, supports, ladders, platforms, heating coils,

26、tank manholes, emergency relief vents and all accessories. Include overall dimensions and dimensional locations and sizes of pipe connections, and access openings. 2. Recommended tank support locations. 3. Weight of entire tank assembly, empty and flooded. 4. Design and construction of primary tanks

27、, insulation, secondary containment, supports, pipe connections, platforms. 5. Application and performance data on coatings from manufacturer of coatings. 6. Data certifying tanks are designed for surcharge loads of platforms shown. 7. Certification of compliance with specified standards. 8. Certifi

28、cation that steel tank manufacturer participates in Steel Tank Institute (STI) Quality Assurance Program. 9. Design, construction, performance, dimensions of emergency relief vents. SPEC WRITER NOTE: Delete the following subparagraph in non-seismic projects. Provided by IHSNot for ResaleNo reproduct

29、ion or networking permitted without license from IHS-,-,-09-11 23 10 00 - 5 10. Seismic Data: Refer to Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL COMPONENTS. D. Fuel Piping: 1. ASTM and UL compliance. 2. Grade, class or type, schedule number. 3. Manufacturer. E. Pipe Fitting

30、s, Unions, Flanges: 1. ASTM and UL compliance. 2. ASTM standards number. 3. Catalog cuts. 4. Pressure and temperature rating. F. Foot Valves, Check Valves, Overfill Prevention Valves: 1. Catalog cuts showing design and construction. 2. Pressure and temperature ratings. 3. Pressure loss and flow rate

31、 data. 4. Materials of construction. 5. Accessories. G. Secondary Containment System for Fuel Piping: 1. Sizes, materials, construction of containment system including end seals, sumps, coatings and pipe supports. 2. Layout of system. 3. Installation instructions. 4. Design of cathodic protection sy

32、stem (steel casing). H. Leak Detection System: 1. Drawings, description and performance data on sensors, control units. 2. Description of operation. 3. Layout of system. 4. Installation and operating instructions. 5. Data on interconnecting wiring systems to be furnished. I. Tank Fluid Level Monitor

33、ing Instrumentation System: 1. Drawings showing instruments and in-tank sensing units, with dimensions. 2. Design and construction of all elements of system. 3. Installation instructions. J. Tank and Piping Accessories: Design, construction, and dimensions of vent caps, fill boxes, fill caps, spill

34、containers and other accessories. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 6 K. Fuel Quality Maintenance System: 1. Drawings and description of all components and arrangement of system. 2. Design and performance of pumps, filt

35、ers. 3. Catalog data and operation of control system. 4. Installation instructions. 1.5 DELIVERY, STORAGE AND HANDLING: A. Protection of Equipment: 1. Equipment and material placed on the job site shall remain in the custody of the Contractor until phased acceptance, whether or not the Government ha

36、s reimbursed the Contractor for the equipment and material. The Contractor is solely responsible for the protection of such equipment and material against any damage. 2. Place damaged equipment in first class, new operating condition; or, replace same as determined and directed by the RE/COTR. Such

37、repair or replacement shall be at no additional cost to the Government. 3. Protect new equipment and piping systems against entry of foreign matter on the inside. Clean both inside and outside before painting or placing equipment in operation. 4. Existing equipment and piping being worked on by the

38、Contractor shall be under the custody and responsibility of the Contractor and shall be protected as required for new work. 5. Protect plastic piping and tanks from ultraviolet light (sunlight). B. Cleanliness of Equipment and Piping: 1. Exercise care in storage and handling of equipment and piping

39、material to be incorporated in the work. Remove debris arising from cutting, threading and welding of piping. 2. Piping systems shall be flushed, blown or pigged as necessary to provide clean systems. 3. Clean interior of all tanks prior to delivery for beneficial use by the Government. 4. Contracto

40、r shall be fully responsible for all costs, damages and delay arising from failure to provide clean systems and equipment. 1.6 APPLICABLE PUBLICATIONS: A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by basic de

41、signation only. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 7 B. Federal Specifications (Fed. Spec.): A-A-60005 Frames, Covers, Grating, Steps, Sump and Catch Basin, Manhole C. ASTM International (ASTM): A36/A36M-08 Carbon Struct

42、ural Steel A53/A53M-10 Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless A106/A106M-10 Seamless Carbon Steel Pipe for High Temperature Service A126-04(R2009) . Gray Iron Castings for Valves, Flanges and Pipe Fittings A234/A234M-10 Piping Fittings of Wrought Carbon Steel and Alloy S

43、teel for Moderate and High Temperature Service B62-09 . Composition Bronze or Ounce Metal Castings D2996-01(2007) . Filament-Wound “Fiberglass” (Glass-Fiber-Reinforced-Thermosetting-Resin) Pipe D. American Society of Mechanical Engineers (ASME): B16.5-09 . Pipe Flanges and Flanged Fittings (NPS -24)

44、. B16.11-09 Forged Fittings, Socket-Welding and Threaded B31.1-10 . Code for Pressure Piping, Power Piping with Current Amendments E. National Electrical Manufacturers Association (NEMA): 250-08 . Enclosures for Electrical Equipment (1000 Volts Maximum) F. National Fire Protection Association (NFPA)

45、: 30-12 Flammable and Combustible Liquids Code 31-11 Installation of Oil Burning Equipment 70-11 National Electrical Code G. Underwriters Laboratories Inc. (UL): 58-98 Steel Underground Tanks for Flammable and Combustible Liquids 142-10 . Steel Aboveground Tanks for Flammable and Combustible Liquids

46、 971-06 . Non-Metallic Underground Piping for Flammable Liquids 1316-06 Glass-Fiber-Reinforced Plastic Underground Storage Tanks for Petroleum Products Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-09-11 23 10 00 - 8 1746-07 External Corrosion Prot

47、ection System for Steel Underground Storage Tanks 2085-10 Protected Above-ground Tanks for Flammable and Combustible Liquids H. Steel Tank Institute (STI): F001 . Standard for Fire Resistant Tanks F841 . Dual Wall Underground Steel Storage Tanks F894 . ACT-100 Specification for External Corrosion Pr

48、otection of FRP Composite Steel Underground Storage Tanks F911 . Standard for Diked Aboveground Storage Tank System F941 . Standard for Fireguard Thermally Insulated Aboveground Storage Tanks F961 . ACT-100-U Specification for External Corrosion Protection of Composite Steel Underground Storage Tank

49、s P3 . STI-P3 Specification and Manual for External Corrosion Protection of Underground Steel Storage Tanks R891 . Recommended Practice for Hold Down Strap Isolation I. NACE International (Corrosion Engineers) (NACE): SP0169-07 Control of External Corrosion on Underground or Submerged Metallic Piping Systems NACE 3/SSPCSP6-07 . Commercial Blast Cleaning NACE 4/SSPC-SP7-07 . Brush-