1、 IEC 60300-3-11 Edition 2.0 2009-06 INTERNATIONAL STANDARD NORME INTERNATIONALE Dependability management Part 3-11: Application guide Reliability centred maintenance Gestion de la sret de fonctionnement Partie 3-11: Guide dapplication Maintenance base sur la fiabilit IEC 60300-3-11:2009 THIS PUBLICA
2、TION IS COPYRIGHT PROTECTED Copyright 2009 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing fr
3、om either IEC or IECs member National Committee in the country of the requester. If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or your local IEC member National Committee for further informatio
4、n. Droits de reproduction rservs. Sauf indication contraire, aucune partie de cette publication ne peut tre reproduite ni utilise sous quelque forme que ce soit et par aucun procd, lectronique ou mcanique, y compris la photocopie et les microfilms, sans laccord crit de la CEI ou du Comit national de
5、 la CEI du pays du demandeur. Si vous avez des questions sur le copyright de la CEI ou si vous dsirez obtenir des droits supplmentaires sur cette publication, utilisez les coordonnes ci-aprs ou contactez le Comit national de la CEI de votre pays de rsidence. IEC Central Office 3, rue de Varemb CH-12
6、11 Geneva 20 Switzerland Email: inmailiec.ch Web: www.iec.ch About the IEC The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes International Standards for all electrical, electronic and related technologies. About IEC publications The te
7、chnical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the latest edition, a corrigenda or an amendment might have been published. Catalogue of IEC publications: www.iec.ch/searchpub The IEC on-line Catalogue enables you to search by a variety of
8、 criteria (reference number, text, technical committee,). It also gives information on projects, withdrawn and replaced publications. IEC Just Published: www.iec.ch/online_news/justpub Stay up to date on all new IEC publications. Just Published details twice a month all new publications released. Av
9、ailable on-line and also by email. Electropedia: www.electropedia.org The worlds leading online dictionary of electronic and electrical terms containing more than 20 000 terms and definitions in English and French, with equivalent terms in additional languages. Also known as the International Electr
10、otechnical Vocabulary online. Customer Service Centre: www.iec.ch/webstore/custserv If you wish to give us your feedback on this publication or need further assistance, please visit the Customer Service Centre FAQ or contact us: Email: csciec.ch Tel.: +41 22 919 02 11 Fax: +41 22 919 03 00 A propos
11、de la CEI La Commission Electrotechnique Internationale (CEI) est la premire organisation mondiale qui labore et publie des normes internationales pour tout ce qui a trait llectricit, llectronique et aux technologies apparentes. A propos des publications CEI Le contenu technique des publications de
12、la CEI est constamment revu. Veuillez vous assurer que vous possdez ldition la plus rcente, un corrigendum ou amendement peut avoir t publi. Catalogue des publications de la CEI: www.iec.ch/searchpub/cur_fut-f.htm Le Catalogue en-ligne de la CEI vous permet deffectuer des recherches en utilisant dif
13、frents critres (numro de rfrence, texte, comit dtudes,). Il donne aussi des informations sur les projets et les publications retires ou remplaces. Just Published CEI: www.iec.ch/online_news/justpub Restez inform sur les nouvelles publications de la CEI. Just Published dtaille deux fois par mois les
14、nouvelles publications parues. Disponible en-ligne et aussi par email. Electropedia: www.electropedia.org Le premier dictionnaire en ligne au monde de termes lectroniques et lectriques. Il contient plus de 20 000 termes et dfinitions en anglais et en franais, ainsi que les termes quivalents dans les
15、 langues additionnelles. Egalement appel Vocabulaire Electrotechnique International en ligne. Service Clients: www.iec.ch/webstore/custserv/custserv_entry-f.htm Si vous dsirez nous donner des commentaires sur cette publication ou si vous avez des questions, visitez le FAQ du Service clients ou conta
16、ctez-nous: Email: csciec.ch Tl.: +41 22 919 02 11 Fax: +41 22 919 03 00 IEC 60300-3-11 Edition 2.0 2009-06 INTERNATIONAL STANDARD NORME INTERNATIONALE Dependability management Part 3-11: Application guide Reliability centred maintenance Gestion de la sret de fonctionnement Partie 3-11: Guide dapplic
17、ation Maintenance base sur la fiabilit INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE X ICS 03.100.40; 03.120.01 PRICE CODE CODE PRIX ISBN 2-8318-1045-3 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Electrote
18、chnique Internationale 2 60300-3-11 IEC:2009 CONTENTS FOREWORD.4 INTRODUCTION.6 1 Scope.7 2 Normative references7 3 Terms, definitions and abbreviations.7 3.1 Definitions .8 3.2 Abbreviations.11 4 Overview 11 4.1 General .11 4.2 Objectives .12 4.3 Types of maintenance14 5 RCM initiation and planning
19、 15 5.1 Objectives for conducting an RCM analysis15 5.2 Justification and prioritization.16 5.3 Links to design and maintenance support.16 5.4 Knowledge and training17 5.5 Operating context 17 5.6 Guidelines and assumptions 18 5.7 Information requirements.19 6 Functional failure analysis.20 6.1 Prin
20、ciples and objectives .20 6.2 Requirements for definition of functions .20 6.2.1 Functional partitioning20 6.2.2 Development of function statements.20 6.3 Requirements for definition of functional failures 21 6.4 Requirements for definition of failure modes 21 6.5 Requirements for definition of fail
21、ure effects 22 6.6 Criticality .22 7 Consequence classification and RCM task selection .23 7.1 Principles and objectives .23 7.2 RCM decision process .23 7.3 Consequences of failure 26 7.4 Failure management policy selection26 7.5 Task interval27 7.5.1 Data sources .27 7.5.2 Condition monitoring28 7
22、.5.3 Scheduled replacement and restoration29 7.5.4 Failure finding30 8 Implementation.30 8.1 Maintenance task details .30 8.2 Management actions30 8.3 Feedback into design and maintenance support.30 8.4 Rationalization of tasks33 8.5 Implementation of RCM recommendations .34 8.6 Age exploration .34
23、8.7 Continuous improvement .34 60300-3-11 IEC:2009 3 8.8 In-service feedback .35 Annex A (informative) Criticality analysis 37 Annex B (informative) Failure finding task intervals.40 Annex C (informative) Failure patterns .42 Annex D (informative) Application of RCM to structures44 Bibliography47 Fi
24、gure 1 Overview of the RCM process.12 Figure 2 Evolution of an RCM maintenance programme14 Figure 3 Types of maintenance tasks .15 Figure 4 Relationship between RCM and other support activities.17 Figure 5 RCM decision diagram25 Figure 6 P-F Interval 28 Figure 7 ILS management process and relationsh
25、ip with RCM analysis.32 Figure 8 Risk versus cost considerations for rationalization of tasks .33 Figure 9 RCM continuous improvement cycle35 Figure C.1 Dominant failure patterns 42 Table A.1 Example of a criticality matrix .39 Table C.1 Failure pattern categories and frequency of occurrence 43 4 60
26、300-3-11 IEC:2009 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ DEPENDABILITY MANAGEMENT Part 3-11: Application guide Reliability centred maintenance FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical
27、 committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Tec
28、hnical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governm
29、ental and non- governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or
30、 agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees. 3) IEC Publications have the form of recommendations for international
31、 use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to p
32、romote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly in
33、dicated in the latter. 5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to be in conformity with an IEC Publication. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall atta
34、ch to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees
35、) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publicatio
36、n. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60300-3-11 has been prepared by IEC technical committee 56: D
37、ependability. This second edition cancels and replaces the first edition, published in 1999, and constitutes a technical revision. The previous edition was based on ATA 1 -MGS-3; whereas this edition applies to all industries and defines a revised RCM algorithm and approach to the analysis process.
38、_ 1The Air Transport Association of America. 60300-3-11 IEC:2009 5 The text of this standard is based on the following documents: FDIS RVD 56/1312/FDIS 56/1320/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. A li
39、st of all parts in the IEC 60300 series, under the general title Dependability management can be found on the IEC website. The committee has decided that the contents of this publication will remain unchanged until the maintenance result date indicated on the IEC web site under “http:/webstore.iec.c
40、h“ in the data related to the specific publication. At this date, the publication will be: reconfirmed, withdrawn, replaced by a revised edition, or amended. 6 60300-3-11 IEC:2009 INTRODUCTION Reliability centred maintenance (RCM) is a method to identify and select failure management policies to eff
41、iciently and effectively achieve the required safety, availability and economy of operation. Failure management policies can include maintenance activities, operational changes, design modifications or other actions in order to mitigate the consequences of failure. RCM was initially developed for th
42、e commercial aviation industry in the late 1960s, resulting in the publication of ATA-MGS-3 1 2 . RCM is now a proven and accepted methodology used in a wide range of industries. RCM provides a decision process to identify applicable and effective preventive maintenance requirements, or management a
43、ctions, for equipment in accordance with the safety, operational and economic consequences of identifiable failures, and the degradation mechanism responsible for those failures. The end result of working through the process is a judgement as to the necessity of performing a maintenance task, design
44、 change or other alternatives to effect improvements. The basic steps of an RCM programme are as follows: a) initiation and planning; b) functional failure analysis; c) task selection; d) implementation; e) continuous improvement. All tasks are based on safety in respect of personnel and environment
45、, and on operational or economic concerns. However, it should be noted that the criteria considered will depend on the nature of the product and its application. For example, a production process will be required to be economically viable, and may be sensitive to strict environmental considerations,
46、 whereas an item of defence equipment should be operationally successful, but may have less stringent safety, economic and environmental criteria. Maximum benefit can be obtained from an RCM analysis if it is conducted at the design stage, so that feedback from the analysis can influence design. How
47、ever, RCM is also worthwhile during the operation and maintenance phase to improve existing maintenance tasks, make necessary modifications or other alternatives. Successful application of RCM requires a good understanding of the equipment and structure, as well as the operational environment, opera
48、ting context and the associated systems, together with the possible failures and their consequences. Greatest benefit can be achieved through targeting of the analysis to where failures would have serious safety, environmental, economic or operational effects. _ 2Figures in square brackets refer to
49、the bibliography. 60300-3-11 IEC:2009 7 DEPENDABILITY MANAGEMENT Part 3-11: Application guide Reliability centred maintenance 1 Scope This part of IEC 60300 provides guidelines for the development of failure management policies for equipment and structures using reliability centred maintenance (RCM) analysis techniques. This part serves as an application guide an
copyright@ 2008-2019 麦多课文库（www.mydoc123.com）网站版权所有
备案/许可证编号：苏ICP备17064731号-1