IEC 61512-1-1997 Batch control - Part 1 Models and terminology《按批控制 第1部分 模型和术语》.pdf

1、NORME INTERNATIONALE CEI IEC INTERNATIONAL STANDARD 615121 Premiredition Firstedition 199708 Contrlecommandedesprocessus defabricationparlots Partie1: Modlesetterminologie Batchcontrol Part1: Modelsandterminology Numroderfrence Referencenumber CEI/IEC615121:1997Numrosdespublications Lespublicationsd

2、elaCEIsontnumrotespartirde 60000dsle1erjanvier1997. Publicationsconsolides Lesversionsconsolidesdecertainespublicationsde laCEIincorporantamendementssontdisponibles.Par exemple,lesnumrosddition1.0,1.1et1.2 indiquentrespectivementlapublicationdebase,la publicationdebaseincorporantlamendement1,etla pu

3、blicationdebaseincorporantlesamendements1 et2. Validitdelaprsentepublication LecontenutechniquedespublicationsdelaCEIest constammentrevuparlaCEIafinquilreflteltat actueldelatechnique. Desrenseignementsrelatifsladatede reconfirmationdelapublicationsontdisponiblesdans leCataloguedelaCEI. Lesrenseignem

4、entsrelatifscesrvisions,ltablis sementdesditionsrvisesetauxamendements peuventtreobtenusauprsdesComitsnationauxde laCEIetdanslesdocumentscidessous: BulletindelaCEI AnnuairedelaCEI Accsenligne* CataloguedespublicationsdelaCEI Publiannuellementetmisjourrgulirement (Accsenligne)* Terminologie,symbolesg

5、raphiques etlittraux Encequiconcernelaterminologiegnrale,lelecteur sereporteralaCEI60050: VocabulaireElectro techniqueInternational (VEI). Pourlessymbolesgraphiques,lessymboleslittraux etlessignesdusagegnralapprouvsparlaCEI,le lecteurconsulteralaCEI60027: Symboleslittraux utiliserenlectrotechnique,l

6、aCEI60417:Symboles graphiquesutilisablessurlematriel.Index,relevet compilationdesfeuillesindividuelles, etlaCEI60617: Symbolesgraphiquespourschmas. PublicationsdelaCEItabliespar lemmecomitdtudes Lattentiondulecteurestattiresurleslistesfigurant lafindecettepublication,quinumrentles publicationsdelaCE

7、Iprparesparlecomit dtudesquiatablilaprsentepublication. * Voiradressesitewebsurlapagedetitre. Numbering Asfromthe1stJanuary1997allIECpublicationsare issuedwithadesignationinthe60000series. Consolidatedpublications ConsolidatedversionsofsomeIECpublications includingamendmentsareavailable.Forexample,

8、editionnumbers1.0,1.1and1.2refer,respectively,to thebasepublication,thebasepublication incorporatingamendment1andthebasepublication incorporatingamendments1and2. Validityofthispublication ThetechnicalcontentofIECpublicationsiskeptunder constantreviewbytheIEC,thusensuringthatthe contentreflectscurren

9、ttechnology. Informationrelatingtothedateofthereconfirmationof thepublicationisavailableintheIECcatalogue. Informationontherevisionwork,theissueofrevised editionsandamendmentsmaybeobtainedfromIEC NationalCommitteesandfromthefollowingIEC sources: IECBulletin IECYearbook Onlineaccess* CatalogueofIECpu

10、blications Publishedyearlywithregularupdates (Onlineaccess)* Terminology,graphicalandletter symbols Forgeneralterminology,readersarereferredto IEC60050:InternationalElectrotechnicalVocabulary (IEV). Forgraphicalsymbols,andlettersymbolsandsigns approvedbytheIECforgeneraluse,readersare referredtopubli

11、cationsIEC60027: Lettersymbolsto beusedinelectricaltechnology ,IEC60417: Graphical symbolsforuseonequipment.Index,surveyand compilationofthesinglesheets andIEC60617: Graphicalsymbolsfordiagrams. IECpublicationspreparedbythesame technicalcommittee Theattentionofreadersisdrawntotheendpagesof thispubli

12、cationwhichlisttheIECpublicationsissued bythetechnicalcommitteewhichhaspreparedthe presentpublication. * Seewebsiteaddressontitlepage.NORME INTERNATIONALE CEI IEC INTERNATIONAL STANDARD 615121 Premiredition Firstedition 199708 Contrlecommandedesprocessus defabricationparlots Partie1: Modlesettermino

13、logie Batchcontrol Part1: Modelsandterminology CommissionElectrotechniqueInternationale InternationalElectrotechnicalCommission Pourprix,voircatalogueenvigueur Forprice,seecurrentcatalogue IEC1997Droitsdereproductionrservs Copyrightallrightsreserved Aucunepartiedecettepublicationnepeuttrereproduiten

14、i utilisesous quelqueformequecesoitetparaucun procd,lectroniqueoumcanique,ycomprislaphoto copieetlesmicrofilms,sanslaccordcritdelditeur. Nopartofthispublicationmaybereproducedorut ilizedin anyformorbyanymeans,electronicormechanical, includingphotocopyingandmicrofilm,withoutpermissionin writingfromth

15、epublisher. InternationalElectrotechnicalCommission 3,ruedeVarembGeneva,Switzerland Telefax:+41229190300 email:inmailiec.ch IECwebsitehttp:/www.iec.ch CODEPRIX PRICECODE XC2 615121 CEI:1997 SOMMAIRE Pages AVANTPROPOS. 8 INTRODUCTION 10 Articles 1 Domainedapplication 12 2 Rfrencesnormatives 12 3 Dfin

16、itions . 12 4 Processusdefabricationparlotsetquipement 22 4.1 Processus,lotsetprocessusdefabricationparlots 22 4.1.1 Processuscontinus 22 4.1.2 Processusdefabricationdepicesdiscrtes . 22 4.1.3 Processusdefabricationparlots 22 4.2 Modlephysique 26 4.2.1 Niveaudelentreprise . 30 4.2.2 Niveaudusite 30

17、4.2.3 Niveaudelazone . 30 4.2.4 Niveaudelacelluledeprocessus 30 4.2.5 Niveaudelunit . 32 4.2.6 Niveaudumoduledquipement 32 4.2.7 Niveaudumoduledecommande . 32 4.3 Classificationdescellulesdeprocessus . 34 4.3.1 Classificationparnombredeproduits 34 4.3.2 Classificationparstructurephysique 34 5 Concep

18、tsdecontrlecommandedeprocessusdefabricationparlots 38 5.1 Structuredecontrlecommandedeprocessusdefabricationparlots . 40 5.1.1 Commandedebase . 40 5.1.2 Automatisationdeprocdure 40 5.1.3 Automatismedecoordi nation 44 5.2 Ressources . 46 5.2.1 Relationentrelemodledautomatisationdeprocdure,lemodlephys

19、ique etlemodledeprocessus 46 5.2.2 Commandedquipementauseindesressources . 46 5.2.3 Structurationdesressources 54 5.3 Recettes 56 5.3.1 Typesderecettes 56 5.3.2 Contenudelarecette . 62 5.3.3 Relationentrelaprocdurederecetteexcutableetlacommande dquipement . 72 5.3.4 Transportabilitdelarecette 88 5.4

20、 Plansetprogrammesdefabr ication. 90615121 IEC:1997 3 CONTENTS Page FOREWORD . 9 INTRODUCTION 11 Clause 1 Scope. 13 2 Normativereferences. 13 3 Definitions . 13 4 Batchprocessesandequipment . 23 4.1 Processes,batchesandbatchprocesses 23 4.1.1 Continuousprocesses 23 4.1.2 Discretepartsmanufacturingpr

21、ocesses 23 4.1.3 Batchprocesses 23 4.2 Physicalmodel. 27 4.2.1 Enterpriselevel 31 4.2.2 Sitelevel. 31 4.2.3 Arealevel 31 4.2.4 Processcelllevel . 31 4.2.5 Unitlevel 33 4.2.6 Equipmentmodulelevel 33 4.2.7 Controlmodulelevel . 33 4.3 Processcellclassification 35 4.3.1 Classificationbynumberofproducts

22、35 4.3.2 Classificationbyphysicalstructure 35 5 Batchcontrolconcepts . 39 5.1 Structureforbatchcontrol . 41 5.1.1 Basiccontrol 41 5.1.2 Proceduralcontrol 41 5.1.3 Coordinationcontrol. 45 5.2 Equipmententities 47 5.2.1 Proceduralcontrolmodel/physicalmodel/processmodelrelationship 47 5.2.2 Equipmentco

23、ntrolinequipmententities 47 5.2.3 Structuringofequipmententities 55 5.3 Recipes . 57 5.3.1 Recipetypes. 57 5.3.2 Recipecontents. 63 5.3.3 Controlrecipeprocedure/equipmentcontrolrelationship 73 5.3.4 Recipetransportability 89 5.4 Productionplansandschedules . 914 615121 CEI:1997 Articles Pages 5.5 In

24、formationsrelativeslafabrication . 92 5.5.1 Informationsspcifiquesunlot . 92 5.5.2 Informationscommunesauxlots(nonspcifiquesunlot) 94 5.5.3 Historiquedulot . 94 5.5.4 Rapportsdelot 94 5.6 Affectationetarbitrage . 96 5.6.1 Affectation. 96 5.6.2 Arbitrage. 98 5.7 Modesdecontrleettats . 98 5.7.1 Modesd

25、econtrle . 98 5.7.2 Etats. 102 5.8 Traitementdesexceptions 108 6 Activitsetfonctionsdecontrlecommandedeprocessusdefabricationparlots 110 6.1 Activitsdecommande . 110 6.1.1 Modledactivitdecommande 110 6.1.2 Traitementdelinformation 114 6.1.3 Ingnieriedeprocessusetdecommande 118 6.2 Gestionderecette .

26、 120 6.2.1 Gestiondesrecettesgnrales 120 6.2.2 Dfinitiondeslmentsdeprocduredelarecettegnrale . 122 6.2.3 Gestiondesrecettesdesite . 124 6.2.4 Gestiondesrecettesprincipales . 124 6.2.5 Dfinitiondeslmentsdeprocduredelarecetteprincipale 126 6.3 Planificationetprogrammationdelafabrication 128 6.4 Gestio

27、ndesinformationsrelativeslafabrication . 128 6.4.1 Rceptionetstockagedes informationsrelativeslhistoriquedulot . 130 6.4.2 Manipulationdesdonneshistoriques 136 6.4.3 Productionderapportsdelot 136 6.5 Gestiondeprocessus . 140 6.5.1 Gestiondeslots . 142 6.5.2 Gestiondesressourcesdelacel luledeprocessu

28、s . 146 6.5.3 Collectedesinformationsrelativesaulotetlacelluledeprocessus . 148 6.6 Supervisiondunit 148 6.6.1 Acquisitionetexcutiondeslmentsdeprocdure . 150 6.6.2 Gestiondesressourcesdunit . 152 6.6.3 Collectedesinformationsrelativesaulotetlunit 152 6.7 Contrledeprocessus 154 6.7.1 Excutiondesphase

29、sdelquipement . 156 6.7.2 Excutiondelacommandedebase 158 6.7.3 Collectededonnes . 158 6.8 Scuritdupersonneletprotectiondelenvironnement 160615121 IEC:1997 5 Clause Page 5.5 Productioninformation 93 5.5.1 Batchspecificinformation . 93 5.5.2 Common(nonbatchspecific)batchinformation 95 5.5.3 Batchhisto

30、ry 95 5.5.4 Batchreports . 95 5.6 Allocationandarbitration . 97 5.6.1 Allocation. 97 5.6.2 Arbitration 99 5.7 Modesandstates . 99 5.7.1 Modes. 99 5.7.2 States. 103 5.8 Exceptionhandling 109 6 Batchcontrolactivitiesandfunctions . 111 6.1 Managementactivities 111 6.1.1 Controlactivitymodel . 111 6.1.2

31、 Informationhandling. 115 6.1.3 Processandcontrolengineering 119 6.2 Recipemanagement. 121 6.2.1 Managegeneralrecipes . 121 6.2.2 Definegeneralrecipeproceduralelements . 123 6.2.3 Managesiterecipes . 125 6.2.4 Managemasterrecipes 125 6.2.5 Definemasterrecipeproceduralelements . 127 6.3 Productionpla

32、nningandscheduling 129 6.4 Productioninformationmanagement . 129 6.4.1 Receivingandstoringbatchhistoryinformation . 131 6.4.2 Manipulating historicaldata. 137 6.4.3 Producingbatchreports 137 6.5 Processmanagement. 141 6.5.1 Managebatches 143 6.5.2 Manageprocesscellresources . 147 6.5.3 Collectbatcha

33、ndprocesscellinformation 149 6.6 Unitsupervision 149 6.6.1 Acquireandexecuteproceduralelements 151 6.6.2 Manageunitresources . 153 6.6.3 Collectbatchandunitinformation 153 6.7 Processcontrol 155 6.7.1 Executeequipmentphases . 157 6.7.2 Executebasiccontrol . 159 6.7.3 Collectdata. 159 6.8 Personnelan

34、denvironmentalprotection 1616 615121 CEI:1997 Figures Pages 1 Modledeprocessus(schmaentitrelation) . 26 2 Modlephysique . 28 3 Structurecheminementsimple . 34 4 Structurecheminementmultiple 36 5 Structureenrseau . 38 6 Modledautomatisationdeprocdure 42 7 Descriptiondelautomatisationdeprocdure/delqui

35、pementpermettant deraliserunefonctionnalitdeprocessus 48 8 Typesderecettes . 58 9 Procdurederecettegnrale . 66 10 Procdurederecetteprincipale 68 11 Relationsentreleslmentsdeprocduredelarecettedesiteetceux delarecetteprincipale . 70 12 Distinctionentrelaprocdurederecetteexcutableetlacommandedquipemen

36、t 74 13 Exempledeprocdurederecetteexcutablecomprenantlesprocduresdunit, lesoprationsetlesphases . 78 14 Exempledeprocdurederecetteexcutablecomprenantlesprocduresdunit etlesoprations 80 15 Exempledeprocdurederecetteexcutablecomprenantlesprocduresdunit . 82 16 Exempledeprocdurederecetteexcutablecompre

37、nantuneseuleprocdure 84 17 Exemplesderductibilitdelaprocdurederecetteexcutable/de lacommandedquipement 88 18 Diagrammedetransitiondtatpourlesexemplesdtatsconcernantleslments deprocdure . 108 19 Modledactivitdecommande 112 20 Dfinition/slectionsimultanedeslmentsdeprocdureetdesressources 118 21 Gestio

38、nderecette . 122 22 Gestiondeprocessus 142 23 Supervisiondunit. 150 24 Contrledeprocessus . 156 Tableaux 1 Applicationspossiblesdesexemplesdemodesdecontrle 100 2 Matricedetransitiondtatpourlesexemplesdtatsconcernantleslmentsdeprocdure 106 Annexes A Philosophiedumodle . 162 B Bibliographie . 17661512

39、1 IEC:1997 7 Figures Page 1 Processmodel(entityrelationshipdiagram) . 27 2 Physicalmodel 29 3 Singlepathstructure 35 4 Multiplepathstructure 37 5 Networkstructure 39 6 Proceduralcontrolmodel 43 7 Proceduralcontrol/equipmentmappingtoachieveprocessfunctionality 49 8 Recipetypes . 59 9 Generalrecipepro

40、cedure . 67 10 Masterrecipeprocedure 69 11 Proceduralelementrelationshipsinthesiterecipeandmasterrecipe 71 12 Controlrecipeprocedure/equipmentcontrolseparation . 75 13 Controlrecipeprocedureexamplewithunitprocedures,operationsandphases . 79 14 Controlrecipeprocedureexamplewithunitproceduresandoperat

41、ions 81 15 Controlrecipeprocedureexamplewithunitprocedures 83 16 Controlrecipeprocedureexamplewithonlyaprocedure 85 17 Controlrecipeprocedure/equipmentcontrolcollapsibilityexamples 89 18 Statetransitiondiagramforexamplestatesforproceduralelements 109 19 Managementactivitymodel 113 20 Simultaneousdef

42、inition/selectionofproceduralelementsandequipmententities . 119 21 Recipemanagement 123 22 Processmanagement . 143 23 Unitsupervision 151 24 Processcontrol 157 Tables 1 Possibleimplementationsofexamplemodes 101 2 Statetransitionmatrixforexamplestatesforproceduralelements . 107 Annexes A Modelphiloso

43、phy. 163 B Bibliography 1778 615121 CEI:1997 COMMISSIONLECTROTECHNIQUEINTERNATIONALE _ CONTRLECOMMANDEDESPROCESSUSDEFABRICATIONPARLOTS Partie1:Modlesetterminologie AVANTPROPOS 1) La(CommissionElectrotechniqueInternationale)estuneorganisationmondialedenormalisationcomposede lensembledescomitslectrotechniquesnationaux(ComitsnationauxdelaCEI).LaCEIapourobjetdefavoriser lacooprationinternationalepourtouteslesquestionsdenormalisationdanslesdomainesdellectricitetde llectronique.Aceteffet,laCEI,entreautresactivits,publiedesNormesinternationales.Leurlaborationest confiedes