IEC 60189-3-2007 Low-frequency cables and wires with PVC insulation and PVC sheath - Part 3 Equipment wires with solid or stranded conductor wires PVC insulated.pdf

1、 INTERNATIONAL STANDARD IEC 60189-3Fourth edition 2007-05Low-frequency cables and wires with PVC insulation and PVC sheath Part 3: Equipment wires with solid or stranded conductor wires, PVC insulated, in singles, pairs and triples Reference number IEC 60189-3:2007(E) THIS PUBLICATION IS COPYRIGHT P

2、ROTECTED Copyright 2007 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either IEC or IE

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4、ce 3, rue de Varemb CH-1211 Geneva 20 Switzerland Email: inmailiec.ch Web: www.iec.ch About the IEC The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes International Standards for all electrical, electronic and related technologies. Abou

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8、ax: +41 22 919 03 00 INTERNATIONAL STANDARD IEC 60189-3Fourth edition 2007-05Low-frequency cables and wires with PVC insulation and PVC sheath Part 3: Equipment wires with solid or stranded conductor wires, PVC insulated, in singles, pairs and triples M For price, see current catalogue PRICE CODE Co

9、mmission Electrotechnique Internationale International Electrotechnical Commission 2 60189-3 IEC:2007(E) CONTENTS FOREWORD.3 1 Scope.5 2 Normative references .5 3 Terms and definitions .5 4 Wire construction and dimensions 5 4.1 Conductor .5 4.1.1 Conductor material 5 4.1.2 Type of conductor6 4.1.3

10、Conductor finish 6 4.1.4 Conductor dimensions .6 4.1.5 Continuity of conductor6 4.2 Insulation 6 4.2.1 insulation material .6 4.2.2 Insulation thickness .6 4.2.3 Application of the insulation.6 4.2.4 Colour of insulation7 4.3 Twisting of insulated conductors8 4.4 Identification of insulated conducto

11、rs.8 4.5 Delivery.8 5 Mechanical requirements8 5.1 Conductor .8 5.2 Insulation 9 6 Thermal stability and climatic requirements 9 6.1 Measurement of insulation shrinkage after over-heating of conductor9 6.2 Resistance to flame propagation .10 6.3 Cold bend test.10 6.4 Heat shock test .10 7 Electrical

12、 requirements.10 7.1 Electrical resistance of conductor10 7.2 Dielectric strength .10 7.3 Insulation resistance .10 Annex A (normative) Single equipment wires 11 Annex B (normative) Equipment wires in pairs and triples.12 Annex C (normative) Calculation of the maximum diameter of insulated conductor

13、s13 Figure 1 Construction.8 60189-3 IEC:2007(E) 3 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ LOW-FREQUENCY CABLES AND WIRES WITH PVC INSULATION AND PVC SHEATH Part 3: Equipment wires with solid or stranded conductor wires, PVC insulated, in singles, pairs and triples FOREWORD 1) The International E

14、lectrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fiel

15、ds. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC

16、 National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non- governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardizat

17、ion (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has represent

18、ation from all interested IEC National Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC can

19、not be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publicatio

20、ns. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to be in conformity with an IEC

21、Publication. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury,

22、 property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cite

23、d in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifyin

24、g any or all such patent rights. International Standard IEC 60189-3 has been prepared by subcommittee 46C: Wires and symmetrical cables, of IEC technical committee 46: Cables, wires, waveguides, r.f. connectors, r.f. and microwave passive components and accessories. This fourth edition cancels and r

25、eplaces the third edition published in 1988 and amendment 1 (1989). This edition constitutes a technical revision. This edition includes an update of the technical characteristics. 4 60189-3 IEC:2007(E) The text of this standard is based on the following documents: FDIS Report on voting 46C/822/FDIS

26、 46C/830/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. The list of all the parts of the IEC 60189 series, under the general t

27、itle Low-frequency cables and wires with PVC insulation and PVC sheath, can be found on the IEC website. The committee has decided that the contents of this publication will remain unchanged until the maintenance result date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data rel

28、ated to the specific publication. At this date, the publication will be reconfirmed; withdrawn; replaced by a revised edition, or amended. A bilingual version of this publication may be issued at a later date. 60189-3 IEC:2007(E) 5 LOW-FREQUENCY CABLES AND WIRES WITH PVC INSULATION AND PVC SHEATH Pa

29、rt 3: Equipment wires with solid or stranded conductor wires, PVC insulated, in singles, pairs and triples 1 Scope This part of IEC 60189 is applicable to equipment wires with solid or stranded conductor, polyvinyl chloride (PVC) insulated, in singles, pairs and triples to be used for internal wirin

30、g of telecommunication equipment, industrial and consumer electronic equipment. NOTE It is the responsibility of the manufacturer to establish quality assurance by quality control procedures which will ensure that the product will meet the requirements of this standard. It is not intended that a com

31、plete testing programme must be carried out on every length of conductor. When the purchaser wishes to specify acceptance tests or other quality procedures, it is essential that agreement be reached between the purchaser and the manufacturer by the time of ordering. 2 Normative references The follow

32、ing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document ( including any amendments ) applies. IEC 60028, International standard of resistance for coppe

33、r IEC 60189-1:2007, Low-frequency cables and wires with PVC insulation and PVC sheath Part 1: General test and measuring methods IEC 60304, Standard colours for insulation for low-frequency cables and wires IEC 60344, Guide to the calculation of resistance of plain and coated copper conductors of lo

34、w-frequency cables and wires IEC 60649, Calculation of maximum external diameter of cables for indoor installations ISO 105 (all parts), A and B textiles Tests for colour fastness 3 Terms and definitions For the purposes of this document, the terms and definitions given in IEC 60189-1 apply. 4 Wire

35、construction and dimensions 4.1 Conductor 4.1.1 Conductor material The conductor shall consist of annealed copper, uniform in quality and free from defects. The properties of the copper shall be in accordance with IEC 60028. 6 60189-3 IEC:2007(E) The three smallest conductors (0,12 mm and 0,15 mm di

36、ameter and 0,035 mm 2cross- sectional area) shall consist of copper alloy, uniform in quality and free from defects. Copper alloy may also be used for other small conductor gauges. 4.1.2 Type of conductor The conductor may be either solid or stranded. The solid conductor shall consist of a single st

37、rand circular in section. This stranded conductor shall consist of several strands of circular cross-section assembled either by concentric layer stranding or by bunching, and without insulation between them. 4.1.3 Conductor finish The conductor may be either plain or tinned. 4.1.4 Conductor dimensi

38、ons The solid conductor is designated by its nominal diameter. This stranded conductor is designated by its nominal cross-sectional area, the number of strands, and maximum diameter of strands. Dimensions are given in Annexes A and B. 4.1.5 Continuity of conductor Normally the conductor shall be dra

39、wn in one piece. In cases of necessity, joints in the conductor are permitted provided that the breaking strength of a joint is not less than 85 % of the breaking strength of the unjointed conductor. Joints in a complete stranded conductor are not permitted. 4.2 Insulation 4.2.1 insulation material

40、The insulation shall consist of PVC. NOTE The initials “PVC“ denote a plasticized compound of polyvinyl chloride or vinylchloride-vinylacetate copolymers. 4.2.2 Insulation thickness The insulation shall be continuous having a thickness as uniform as possible and not less than the value specified in

41、Annex A. The maximum diameter of the wire shall be calculated in accordance with the method given in Annex C. The minimum thickness of the insulation shall be measured in accordance with the method specified in 5.2.1.1 of IEC 60189-1. 4.2.3 Application of the insulation The insulation shall be appli

42、ed to fit closely to the conductor without adhering to it. 60189-3 IEC:2007(E) 7 The stripping properties of the insulation shall be checked in accordance with the method specified in 6.4.2 of IEC 60189-1. It shall be possible to strip the insulation from the conductor easily and without damage to t

43、he insulation, to the conductor, or to the tinning, if any. 4.2.4 Colour of insulation The insulated conductors shall be coloured by one colour or by two different colours. Colours shall correspond reasonably with the standard colours shown in IEC 60304. Colour fastness to daylight, checked accordin

44、g to ISO 105, shall be rated at not less than standard 4, prolonging the exposure until the contrast is equivalent to grade 4 on the grey scale. When two colours are used, the following conditions shall be fulfilled: markings shall be rings or helices; if helices, single helices are preferred, doubl

45、e helices, however, are allowed; markings may be made by helical bicolour extrusion; markings printed or painted on the insulation shall adhere satisfactorily; markings shall be easily identifiable within any 15 mm length of the insulated conductor; the distance of repetition of the markings shall b

46、e not less than 4 mm, measured from centre to centre parallel to the axis; the width of the rings or helices and the width of their spacing shall be not less than 1,5 mm, measured parallel to the axis; the widths shall be approximately constant along the insulated conductor; the width of the rings o

47、r helices need not be the same as that of the spacing. NOTE For wires identified by ring marking, neither the registration of the two half-bands nor the complete encirclement of the wire is critical. The choice of colours or combinations of colours shall be made in the following order of preference:

48、 the 12 standard colours shown in IEC 60304; the following 19 easily identifiable combinations of two standard colours: RED-black RED-blue ORANGE-green ORANGE-blue ORANGE-violet YELLOW-black YELLOW-red YELLOW-green YELLOW-blue YELLOW-violet GREEN-black GREEN-red BLUE-black GREY-red GREY-blue WH ITE-

49、black WHITE-red WHITE-green WHITE-blue 8 60189-3 IEC:2007(E) the following 20 less easily identifiable combinations of two standard colours: BROWN-black BROWN-blue ORANGE-black ORANGE-grey ORANGE-brown ORANGE-red VIOLET-black GREY-black GREY-violet GREY-brown RED-brown GREEN-grey GREEN-violet GREEN-blue GREEN-brown WHITE-brown WHITE-orange WHITE-violet WHITE-grey WHITE-yellow NOTE 1 The colour combination YELLOW-green is reserved fo