IEC 62381-2012 Automation systems in the process industry - Factory acceptance test (FAT) site acceptance test (SAT) and site integration test (SIT)《加工工业中的自动化系统.pdf

1、 IEC 62381 Edition 2.0 2012-02 INTERNATIONAL STANDARD NORME INTERNATIONALE Automation systems in the process industry Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Systmes dautomatisation pour les procds industriels Essais dacceptation en usine (FAT), ess

2、ais dacceptation sur site (SAT) et essais dintgration sur site (SIT) IEC 62381:2012 THIS PUBLICATION IS COPYRIGHT PROTECTED Copyright 2012 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,

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16、 contactez-nous: csciec.ch. IEC 62381 Edition 2.0 2012-02 INTERNATIONAL STANDARD NORME INTERNATIONALE Automation systems in the process industry Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Systmes dautomatisation pour les procds industriels Essais dacce

17、ptation en usine (FAT), essais dacceptation sur site (SAT) et essais dintgration sur site (SIT) INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE W ICS 25.040 PRICE CODE CODE PRIX ISBN 978-2-88912-917-1 Registered trademark of the International Electrotechnical Com

18、mission Marque dpose de la Commission Electrotechnique Internationale Warning! Make sure that you obtained this publication from an authorized distributor. Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agr. 2 62381 IEC:2012 CONTENTS FOREWORD . 3 INTRODUC

19、TION . 5 1 Scope . 6 2 Normative references . 9 3 Terms, definitions and abbreviated terms . 9 3.1 Terms and definitions 9 3.2 Abbreviated terms . 11 4 General preparation before conducting the FAT . 11 4.1 Overview . 11 4.2 Documents typically prepared by owner/contractor 12 4.3 Documents typically

20、 prepared by vendor . 12 5 Factory acceptance test . 12 5.1 General . 12 5.2 FAT test plan . 13 5.3 Test procedure 13 5.3.1 Test set-up 13 5.3.2 Conducting of test . 14 5.3.3 Application check procedures 15 5.4 FAT rework . 16 5.5 Documentation of FAT in accordance with Annex A . 16 6 Site acceptanc

21、e test . 17 6.1 General . 17 6.2 SAT test plan 17 7 Site integration test 17 7.1 General . 17 7.2 SIT test plan 18 Annex A (informative) FAT test report 19 Annex B (informative) SAT check list . 31 Annex C (informative) SIT check list 32 Annex D (informative) FAT certificate 33 Annex E (informative)

22、 SAT certificate 34 Annex F (informative) SIT certificate 35 Annex G (informative) Automation system acceptance certificate . 36 Annex H (informative) FAT punch list 37 Annex I (informative) SAT punch list 38 Annex J (informative) SIT punch list . 39 Bibliography 40 Figure 1 Diagram depicting typica

23、l sequence of events for FAT, SAT and SIT with respect to the project milestones 7 Figure 2 Diagram depicting the relationship for the SAT and SIT between the DCS and subsystems 8 Figure 3 Diagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels 8 62381 IEC:2012

24、 3 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY FACTORY ACCEPTANCE TEST (FAT), SITE ACCEPTANCE TEST (SAT), AND SITE INTEGRATION TEST (SIT) FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization compris

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34、ative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held respo

35、nsible for identifying any or all such patent rights. International Standard IEC 62381 has been prepared by subcommittee 65E: Devices and integration in enterprise systems, of IEC technical committee 65: Industrial-process measurement, control and automation. This second edition cancels and replaces

36、 the first edition published in 2006. This edition constitutes a technical revision. The main changes with respect to the previous edition are listed below: The definition of the documents mentioned in this standard is in accordance with future IEC 62708 1 . _ 1To be published. 4 62381 IEC:2012 The

37、text of this standard is based on the following documents: FDIS Report on voting 65E/222/FDIS 65E/227/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/I

38、EC Directives, Part 2. The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data related to the specific publication. At this date, the publication will be reconfirmed, withdr

39、awn, replaced by a revised edition, or amended. 62381 IEC:2012 5 INTRODUCTION There is an increasing trend in the process industry to shorten the time period for project execution. At the same time, the complexity of automation systems is being increased due to the number of connected systems and th

40、e use of new technologies, for example, fieldbus systems. Experience has shown that the owner, the contractor and the vendor have long and extensive discussions to unambiguously lay down the scope of activities and responsibilities in order to achieve a timely delivery and acceptance of automation s

41、ystems. This standard is intended to lead to an improvement and acceleration of the negotiation phase and to a mutual understanding about the scope of activities of each party The annexes of this standard contain forms which may be used in the test procedures. Buyers of this standard may copy these

42、forms for their own purposes only in the required amount. 6 62381 IEC:2012 AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY FACTORY ACCEPTANCE TEST (FAT), SITE ACCEPTANCE TEST (SAT), AND SITE INTEGRATION TEST (SIT) 1 Scope This International Standard defines procedures and specifications for the Factory A

43、cceptance Test (FAT), the Site Acceptance Test (SAT), and the Site Integration Test (SIT). These tests are carried out to prove that the automation system is in accordance with the specification. Engineering and manufacturing activities prior to these tests are not covered by this standard. For appl

44、ication in the pharmaceutical or other highly specialized industries, additional guidelines (for example, Good Automated Manufacturing Practice (GAMP), definitions and stipulations should apply in accordance with existing standards, for example, for GMP Compliance 21 CFR (FDA) and the Standard Opera

45、ting Procedure of the European Medicines Agency (SOP/INSP/2003). The description of activities given in this standard can be taken as a guideline and adapted to the specific requirements of the process, plant or equipment. A typical sequence of activities and events is shown in Figure 1, and their r

46、elationship are shown in Figures 2 and Figure 3. 62381 IEC:2012 7 NOTE The loop check can actually be started during the construction phase once the required infrastructure has been installed. Figure 1 Diagram depicting typical sequence of events for FAT, SAT and SIT with respect to the project mile

47、stones Prerequisite for FAT - SW complete - System hooked up - Vendor in-house test completed Prerequisite for SAT - Shipment of system to site - Proper installation - System start-up Prerequisite for SIT - Systems properly connected - SAT complete Construction Precommissioning Loop check Mechanical

48、 Completion Start up Cold commissioning Hot commissioning Commissioning ESD DCS FAT ESD DCS SAT ESD/DCS SIT Process control system completion IEC 136/12 8 62381 IEC:2012 DCS Subsystem 1 Subsystem n System SAT Communication SIT IEC 137/12 Figure 2 Diagram depicting the relationship for the SAT and SI

49、T between the DCS and subsystems Typical DCS Operator level Process level Rack I/O Field device Hart, etc Process Loop check Loop check Loop check Wiring test Wiring test Wiring test FAT SAT FAT, partly SAT or SIT Remote I/O Fieldbus Fieldbus device FAT SAT IEC 138/12 Figure 3 Diagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels 62381 IEC:2012 9 2 Normative r