ASTM F2206-2019 Standard Specification for Fabricated Fittings of Butt-Fused Polyethylene (PE).pdf

1、Designation: F2206 14F2206 19 An American National StandardStandard Specification forFabricated Fittings of Butt-Fused Polyethylene (PE)1This standard is issued under the fixed designation F2206; the number immediately following the designation indicates the year oforiginal adoption or, in the case

2、of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification establishes requirements for fabricated fittings intended for use with ou

3、tside-diameter controlledpolyethylene pipe and tubing. These fittings are manufactured by heat-fusion joining shape-modified polyethylene componentsprepared from pipe, molded fittings, sheet, billet, or block. Included are requirements for materials, design, workmanship,minimum dimensions, marking,

4、test methods, and quality control.1.2 Pressure rating of the fabricated-fitting design is beyond the scope of this standard and shall be established by the fittingmanufacturer. This specification includes requirements for both elevated temperature pressure-tests and short-term pressurizationtests to

5、 demonstrate a reasonable level of performance of the fabricated-fitting design at the pressure rating established by thefitting manufacturer.1.3 This specification includes requirements for both elevated temperature pressure-tests at the pressure rating established bythe fitting manufacturer.1.4 Th

6、e pressure-tests requirements are specified by the fittingsequivalent (E) DR. The EDR specified is the DR of the pipingsystem for which the fabricated fitting is intended to be butt-fused.1.5 The text of this standard references notes and footnotes which provide explanatory material. These notes and

7、 footnotes(excluding those in tables and figures) shall not be considered as requirements of the standard.1.6 UnitsThe values stated in inch-pound units are to be regarded as standard. The values given in parentheses aremathematical conversions to SI units which are provided for information only and

8、 are not considered standard.1.7 The following safety hazards caveat pertains only to the test methods portion, Section 9, of this specification.specificationThis standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of theuser of

9、this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine theapplicability of regulatory limitations prior to use.1.8 This international standard was developed in accordance with internationally recognized principles on standardizationestablished i

10、n the Decision on Principles for the Development of International Standards, Guides and Recommendations issuedby the World Trade Organization Technical Barriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D1600 Terminology for Abbreviated Terms Relating to PlasticsD2122 Test

11、Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2513 Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and FittingsD3035 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled Outside DiameterD3261 Specification for Butt Heat Fusion Polyethylen

12、e (PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and TubingF412 Terminology Relating to Plastic Piping SystemsF714 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside DiameterF2619/F2619M Specification for High-Density Polyethylene (PE) Line PipeF2880 Specification Fo

13、r Lap-Joint Type Flange Adapters for Polyethylene Pressure Pipe in Nominal Pipe Sizes 3/4 in. to 65 in.F3034 Specification for Billets made by Winding Molten Extruded Stress-Rated High Density Polyethylene (HDPE)1 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping S

14、ystems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approved Dec. 1, 2014Jan. 15, 2019. Published January 2015January 2019. Originally approved in 2002. Last previous edition approved in 20112014 asF2206F2206 11.14. DOI: 10.1520/F2206-14.10.1520/F2206-19.2 For

15、referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provi

16、de the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the s

17、tandard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.2 Federal Standards:3Fed. Std. No. 123 Marking f

18、or Shipment (Civil Agencies)OPS Part 192 Title 49, Code of Federal Regulations2.3 Military Standard:3MIL-STD-129 Marking for Shipment and Storage2.4 ANSI/NSF Standard:4ANSI/NSF 61 for Drinking Water System ComponentsHealth Effects2.5 Plastic Pipe Institute:5TR-4 Listing of Hydrostatic Design Basis (

19、HDB), Hydrostatic Design Stress (HDS), Strength Design Basis (SDB), PressureDesign Basis (PDB) and Minimum Required Strength (MRS) for Thermoplastic Materials or Pipe.3. Terminology3.1 Definitions are in accordance with Terminology F412 and abbreviations are in accordance with Terminology D1600, unl

20、essotherwise specified.3.2 Definitions:3.2.1 butt-fusion end(s), nthe butt end(s) of the fabricated fitting intended for field fusion by the installer.3.2.2 billet, na mass formed from a single stress-rated polyethylene compound in the approximate shape of a thick-walledcylindrical shell. (See Speci

21、fication F3034.)3.2.3 fabricated fitting, na fitting constructed from manufactured polyethylene components or materials.3.3 Abbreviations:3.3.1 DIPSductile iron pipe size.3.3.2 DRdimension ratio.3.3.3 EDRequivalent dimension ratio. The DR of the pipe to which the fitting is to be joined.3.3.4 IPSiro

22、n pipe size.3.3.5 ODoutside diameter.4. Classification4.1 GeneralThis specification establishes requirements for fabricated fittings intended for butt-fusion joining to polyethylenepipe.4.1.1 Fabricated fittings intended for use in the distribution of natural gas or other fuel gases shall also meet

23、the requirementsof Specification D2513.5. Ordering Information5.1 When ordering fittings under this specification include the following information:5.1.1 Polyethylene compound (material designation or trade name).5.1.2 Style of fitting (3 piece tee, 5 segment 90 ell, etc.).5.1.3 Size:5.1.3.1 Nominal

24、 size of end connections.5.1.3.2 End configurations (for example, IPS or DIPS).5.1.3.3 System DR.6. Material6.1 Polyethylene materials allowed for use in fittings produced in accordance with this specification shall be in accordance withthe manufacturers fabricated-fitting design specifications. In

25、addition:6.1.1 Polyethylene pipe used in the production of fittings in accordance with this specification shall meet the requirements ofSpecification F714, D3035, F2619/F2619M or D2513.6.1.2 Molded PE fittings used in the production of fabricated fittings in accordance with this specification shall

26、meet therequirements of Specification D3261.6.1.3 Flange adaptors used in the production of fabricated fittings in accordance with this specification shall meet therequirements of Specification F2880.6.1.4 Billet used in the production of fabricated fittings in accordance with this specification sha

27、ll meet the requirements ofSpecification F3034.3 DLA Document Services Building 4/D 700 Robbins Avenue Philadelphia, PA 19111-5094 http:/quicksearch.dla.mil/4 Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.5 Available fr

28、om Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.F2206 1926.1.5 Sheet, block or plate stock used in the production of fabricated fittings shall be produced from stress-rated polyethylenecompounds listed in PPIs TR-4.NOTE 1Manufacturers should

29、 use appropriate quality assurance procedures to ensure that sheet, block and plate are free from voids, laminations,foreign inclusions, cracks, and other injurious defects.7. Requirements7.1 Dimension and TolerancesButt-fusion ends shall be produced from fittings or pipe conforming to Specification

30、 D3261,or by machining billet, block, sheet, plate, or pipe to the required dimensions.7.1.1 DiameterNominal outside-diameter of the butt-fusion end shall conform to the IPS or DIPS dimension at area of fusion.Outer-diameter dimensions and tolerances at the area of fusion shall be as shown in Table

31、1 or Table 2.7.1.2 Wall ThicknessThe minimum wall thickness of the butt-fusion end shall be in accordance with Table 1 or Table 2 whenmeasured in accordance with Test Method D2122. Conditioning to standard temperature but not to standard humidity is required.7.1.3 EccentricityThe wall thickness vari

32、ability of the butt-fusion end as measured and calculated in accordance with TestMethod D2122, in any diametrical cross-section of the pipe shall not exceed 12 %.7.1.4 MeasurementsThese shall be made in accordance with Test Method D2122 for roundable pipe.7.1.5 Laying LengthsLaying length dimensions

33、 shall be defined by the manufacturer.7.1.6 Special SizesWhere existing system conditions or special local requirements make other diameters or dimension ratiosnecessary, other sizes or dimension ratios, or both, shall be acceptable for engineered applications when mutually agreed upon bythe custome

34、r and the manufacturer, if the fitting is manufactured from plastic compounds meeting the material requirements of thisspecification, and the fitting performs in accordance with the requirements in this specification. For diameters not shown in Table1 or Table 2, the tolerance shall be the same perc

35、entage as that shown in the corresponding tables for the next smaller listed size.Minimum wall thickness at the butt-fusion end for these special sizes shall not be less than the minimum wall thickness specifiedfor the pipe the fitting is designed to be used with.7.2 Physical RequirementsFabricated

36、fittings using miter cut pipe stock shall be manufactured from pipe stock with a wallthickness that is at least 22% greater than that of the pipe to which the fitting is to be joined. (For example:An EDR11 fitting shallbe made using DR9 pipe stock.)7.3 Pressure Test RequirementsDesign validation tes

37、tsTests per 7.3.17.3.4 and 7.3.27.3.5 shall be conducted on “test samples”that are representative of:ofEach of three (3) size groupings - 12 in. (300 mm) and smaller,greater than 12 to less than 24 in. (300 to less than 600 mm),and 24 in. (600 mm) and larger.Each style of fitting (for example, 4 seg

38、ment 90 Elbow, StraightTee, etc.).each style of fitting in each of three (3) size groupings.TABLE 1 IPS Sizing System: Butt-Fusion End Dimensions, in.SizeIPSAverageODAMinimum Wall ThicknessB versus DR7.3 9 9.3 11 13.5 15.5 17 21 26 32.52 2.38 . . . 0.26 . . . 0.22 0.18 . . . 0.14 . . . . . . . . .3

39、3.500 0.479 0.389 0.376 0.318 0.259 0.226 0.206 0.167 0.135 0.1084 4.500 0.616 0.500 0.484 0.409 0.333 0.290 0.265 0.214 0.173 0.1385 5.563 0.762 0.618 0.598 0.506 0.412 0.359 0.327 0.265 0.214 0.1716 6.625 0.908 0.736 0.712 0.602 0.491 0.427 0.390 0.315 0.255 0.2048 8.625 1.182 0.958 0.927 0.784 0.

40、639 0.556 0.507 0.411 0.332 0.26510 10.750 1.473 1.194 1.156 0.977 0.796 0.694 0.632 0.512 0.413 0.33112 12.750 1.747 1.417 1.371 1.159 0.944 0.823 0.750 0.607 0.490 0.39214 14.000 1.918 1.556 1.505 1.273 1.037 0.903 0.824 0.667 0.538 0.43116 16.000 2.192 1.778 1.720 1.455 1.185 1.032 0.941 0.762 0.

41、615 0.49218 18.000 2.466 2.000 1.935 1.636 1.333 1.161 1.059 0.857 0.692 0.55420 20.000 . . . 2.222 2.151 1.818 1.481 1.290 1.176 0.952 0.769 0.61522 22.000 . . . 2.444 2.366 2.000 1.630 1.419 1.294 1.048 0.846 0.67724 24.000 . . . 2.667 2.581 2.182 1.778 1.548 1.412 1.143 0.923 0.73826 26.000 . . .

42、 . . . 2.796 2.364 1.926 1.677 1.529 1.238 1.000 0.80028 28.000 . . . . . . 3.011 2.545 2.074 1.806 1.647 1.333 1.077 0.86230 30.000 . . . . . . 3.226 2.727 2.222 1.935 1.765 1.429 1.154 0.92332 32.000 . . . . . . . . . 2.909 2.370 2.065 1.882 1.524 1.231 0.98534 34.000 . . . . . . . . . 3.091 2.519

43、 2.194 2.000 1.619 1.308 1.04636 36.000 . . . . . . . . . 3.273 2.667 2.323 2.118 1.714 1.385 1.10842 42.000 . . . . . . . . . . . . . . . 2.710 2.471 2.000 1.615 1.29248 48.000 . . . . . . . . . . . . . . . 3.097 2.824 2.286 1.846 1.47754 54.000 . . . . . . . . . . . . . . . . . . 3.176 2.571 2.077

44、 1.662A Tolerance on OD is 0.45 %.B Eccentricity of wall shall not exceed 12 %.F2206 193Asingle EDR sample shall be considered as representative of all of the wall thicknessproduced in that size and style grouping.The EDR of the test fitting(s) shall be in the mid range of the wall thicknesstypicall

45、y produced for that size grouping. Fitting stylesare characterized as elbows, tees, wyes, crosses, reducing tees, reducing laterals, branch saddles, mechanical joint adapters, andend caps.7.3.1 Size Groupings12 in. (300 mm) and smaller; greater than 12 to less than 24 in. (300 to less than 600 mm),

46、and; 24 in.(600 mm) and larger.7.3.2 Style of FittingEach style of fitting (for example, 4 segment 90 Elbow, Straight Tee, etc.).7.3.3 A single EDR sample shall be considered as representative of all of the wall thickness produced in that size and stylegrouping. The EDR of the test fitting(s) shall

47、be in the mid range of the wall thickness typically produced for that size grouping.Fitting styles are characterized as elbows, tees, wyes, crosses, reducing tees, reducing laterals, branch saddles, mechanical jointadapters, and end caps.7.3.4 Elevated Temperature Sustained Pressure TestThe “test sa

48、mple” shall be three specimens. Each specimen shall have aminimum distance of three pipe diameters between end closure(s) and any miter joints in the fitting(s).7.3.5 Short-term Pressurization TestingQuick Burst of Non-Failure testing shall be conducted. The “test sample” shall be fivespecimens. Eac

49、h specimen shall have a minimum distance of three pipe diameters between end closure(s) and any miter joints inthe fittings(s).8. Workmanship, Finish, and Appearance8.1 The manufacture of these fittings shall be in accordance with good commercial practice so as to produce fittings meetingthe requirements of this specification. Fittings shall be homogeneous throughout and free of cracks, holes, foreign inclusions orother injurious defects. The fittings shall be as uniform as commercially practicable in color, opacity, density, and other phy