ASTM G41-1990(2018) Standard Practice for Determining Cracking Susceptibility of Metals Exposed Under Stress to a Hot Salt Environment.pdf

1、Designation: G41 90 (Reapproved 2018)Standard Practice forDetermining Cracking Susceptibility of Metals ExposedUnder Stress to a Hot Salt Environment1This standard is issued under the fixed designation G41; the number immediately following the designation indicates the year of originaladoption or, i

2、n the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.Asuperscriptepsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice covers procedures for testing metals forembrittlement and cracking susce

3、ptibility when exposed understress to a hot salt environment. This practice can be used fortesting all metals for which service conditions dictate the needfor such information. The test procedures described herein aregenerally applicable to all metal alloys; required adjustments inenvironmental vari

4、ables (temperature, stress) to characterize agiven materials system should be made. This practice describesthe environmental conditions and degree of control required,and suggests means for obtaining this desired control.1.2 This practice can be used both for alloy screening fordetermination of rela

5、tive susceptibility to embrittlement andcracking, and for the determination of time-temperature-stressthreshold levels for onset of embrittlement and cracking.However, certain specimen types are more suitable for each ofthese two types of characterizations.NOTE 1This practice relates solely to the p

6、erformance of the exposuretest. No detailed description concerning preparation and analysis ofspecimen types is offered. However, the optimum sample design may beone that uses the same type of stress encountered in service loadingsituations. Standards describing principal types of stress corrosionsp

7、ecimens, their preparation, and analysis, include Practices G30, G38,and G39.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental prac

8、tices and deter-mine the applicability of regulatory limitations prior to use.(For more specific safety hazard statements see Section 8.)1.4 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principl

9、es for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D1141 Practice for the Preparation of Substitute OceanWaterD1193 Specification for Reagent WaterG

10、1 Practice for Preparing, Cleaning, and Evaluating Corro-sion Test SpecimensG30 Practice for Making and Using U-Bend Stress-Corrosion Test SpecimensG38 Practice for Making and Using C-Ring Stress-Corrosion Test SpecimensG39 Practice for Preparation and Use of Bent-Beam Stress-Corrosion Test Specimen

11、sG49 Practice for Preparation and Use of Direct TensionStress-Corrosion Test Specimens3. Summary of Practice3.1 The hot salt test consists of exposing a stressed, salt-coated test specimen to elevated temperature for variouspredetermined lengths of time, depending on the alloy, stresslevel, temperat

12、ure, and selected damage criterion (that is,embrittlement, cracking, or rupture, or a combination thereof).Exposures are normally carried out in laboratory ovens orfurnaces with associated loading equipment for stressing ofspecimens.3.2 The ovens are provided with facilities to circulate air atvario

13、us flow rates and ambient pressure. However, for certainspecific applications, airflow and pressure may be adjusted toobtain information on material behavior in simulated serviceenvironments. Exposure temperatures and stress levels aregenerally selected on the basis of mechanical property data fora

14、given alloy, or of expected service conditions, or both.4. Significance and Use4.1 The hot salt test as applied to metals is utilized as asecondary design consideration indicator, as cracking has beenshown to occur in laboratory tests simulating possible service1This practice is under the jurisdicti

15、on of ASTM Committee G01 on Corrosionof Metals and is the direct responsibility of Subcommittee G01.06 on Environmen-tally Assisted Cracking.Current edition approved Oct. 1, 2018. Published November 2018. Originallyapproved in 1974. Last previous edition approved in 2013 as G41 90 (2013). DOI:10.152

16、0/G0041-90R18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor D

17、rive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations

18、issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1conditions. Although limited evidence exists linking this phe-nomenon to actual service failures, cracking under stress in ahot salt environment should be recognized as a potential designcontrolling factor.4.2 The ho

19、t salt test is not to be misconstrued as beingrelated to the stress corrosion cracking of materials in otherenvironments. It is considered solely as a test in an environ-ment that might be encountered in service.4.3 Because hot salt cracking under stress is considered asecondary design consideration

20、 and service failures have notbeen attributed solely to this phenomenon, manufacturingprocesses will be optimized or alloying changes will be madeonly after consideration is given to primary design factors suchas creep resistance of a given high temperature alloy. Theusefulness of the test lies rath

21、er in limiting maximum operatingtemperatures and stress levels or categorizing different alloysas to susceptibility, or both, if it is found that hot salt damagemay accelerate failure by creep, fatigue, or rupture.4.4 Finally, the test does not lend itself to the utilization ofpre-cracked specimens

22、because cracking reinitiates at anysalt-metal-air interface, resulting generally in many smallcracks which extend independently. For this reason, specimensthat are recommended for utilization in routine testing are ofthe smooth specimen category.5. Interferences5.1 Hot salt cracking under stress is

23、often considered ahydrogen-related phenomenon, and the source of hydrogen is acorrosion reaction involving moisture, available either from thehydrated salt, trapped as fluid inclusions in nonhydrated salt, orfrom humidity in the test atmosphere if absent in the saltcrystals. Because of this fact, co

24、nsiderable variation in testresults can be obtained, simply from the method of saltdeposition on the test specimen, even when effective controlson other test variables are realized. Efforts should be made tostandardize the salt deposition techniques and to control ormonitor humidity in order to achi

25、eve desired test validity.5.2 The effects of cycling time at temperature to achieve agiven total cumulative exposure have been shown to have asignificant effect on test results, with shorter cycle duration andgreater cycle frequency generally resulting in less damage forthe same cumulative exposure

26、time. For this reason, selectionbetween continuous and cyclic exposure, duration, and fre-quency of cycling, and heating and cooling rates must be madewith the end purpose of the test in mind.5.3 Variations in heat to heat or product forms, or both, havebeen shown to have a significant effect on dam

27、age thresholdsdetermined from experimental testing. This effect may be morepronounced than is observed in more conventional stresscorrosion testing of the aqueous type. For this reason, it isimportant to obtain and document to the fullest extent possibleall certified analyses and tests associated wi

28、th the material to betested and associated fabrication and treatment histories. Inter-stitial concentration levels, chemical contaminants, and ther-momechanical processing should be included in the documen-tation (see Section 12).5.4 Details regarding general surface preparation and use ofbent-beam

29、stress-corrosion specimens are outlined in PracticeG39. Procedures for making and using direct tension stress-corrosion specimens is described in Practice G49. However,because of the highly localized nature of onset of attack at thesurface in hot salt exposure testing, it is desirable to charac-teri

30、ze as fully as possible the surface condition of the material.If an as-received surface condition is to be investigated, effortsshould be made to ascertain the state of residual stress asregards the material surface. Both magnitude and algebraicsign (tension or compression) of residual stress should

31、 bedetermined and reported if possible. Chemical milling can beemployed in final surface preparation in order to avoid extra-neous surface effects. However, care should be taken to ensurethat proper chemical milling techniques are employed, and thathydrogen uptake does not occur during the surface p

32、reparation.6. Apparatus6.1 Apparatus for Salt CoatingA conventional air brushshould be used for spraying the specimens to accomplish thesalt-coating procedure. This will generally provide a thinuniform salt deposition of the desired density.6.2 Apparatus for Conducting Exposure Test:6.2.1 Apparatus

33、required for conducting the exposure testdepends on the selection of the specimen type to be used. If aconstant-deflection type specimen is utilized for which noexternal loading requirement exists, conventional laboratoryovens are suitable for conducting the exposure test. Provisionfor controlling o

34、r monitoring inlet air humidity is recom-mended.6.2.1.1 Specimen Holders, suitable for applying stress toconstant-deflection type specimens should be made of the sameor a similar alloy as the material to be tested in order to avoidgalvanic effects. The requirement for the use of a fixture toapply st

35、ress can be avoided when testing sheet materials byutilizing a self-stressed specimen design.36.2.1.2 Racks, suitable for supporting specimens in the ovenand for transferring specimens should be made of the same ora similar alloy as the material to be tested. Open circuitconditions should be maintai

36、ned, although galvanic effects areconsidered to be highly localized on the surface.6.2.2 If a constant-deflection type specimen is utilized, caremust be taken to either avoid or take into account differencesin thermal expansion between test specimen and test fixture.Thermal expansion differences can

37、 substantially change thestress level applied at ambient temperature when specimens areheated to the test temperature.6.2.3 If a constant-load type specimen is to be utilized,provision must be made to combine both heating and loadingequipment. Vertical-tube resistance-wound furnaces can beutilized w

38、ith dead-weight loading or conventional creep frameequipment for low and high loading conditions, respectively(Note 2). Direct induction or resistance heating of the specimenitself is not recommended.3See “A Stress Corrosion Test for Structural Sheet Materials,” MaterialsResearch and Standards, Vol

39、5, No. 1, January 1965, pp. 1822.G41 90 (2018)2NOTE 2When using vertical-tube furnaces care must be taken to avoida chimney effect through the furnace, which could result in excessiveairflow and uneven temperature distribution along the specimen length.Sealing at both ends will allow control of air

40、flow and improvetemperature distribution within the furnace.7. Reagents and Materials7.1 Reagent grade salts shall be used when preparingsolutions from which the salt coating is derived. Sodiumchloride (NaCl) should be used for routine testing. Other saltsthat may be encountered in service can be us

41、ed for specializedapplications. Synthetic sea water (Note 3), should be used forcharacterizing alloys for use in marine environments.NOTE 3If tests are to be conducted on specimens with salt depositsderived from substitute ocean water, solutions should be prepared inaccordance with Specification D11

42、41.7.2 Purity of WaterUnless otherwise indicated, referencesto water shall be understood to mean Type IV water preparedin accordance with Specification D1193.8. Hazards8.1 Shatterproof glasses with side shields should be wornwhen handling and examining stressed samples. Generally therequired safety

43、equipment is similar to that used for conductingroutine mechanical tests.8.2 Appropriate heat-resistant equipment, for example,gloves, may be required when exposing test samples to hightemperatures.9. Calibration and Standardization9.1 When conducting elevated temperature exposure tests,determinatio

44、n of the temperature profile within the oven orfurnace should be made, including temperature sampling alongthe width, depth, and height of the hot zone to ensure thattemperatures within all locations of specimen exposure arewithin prescribed limits. Deviation from the desired testtemperature should

45、not be more than 62 % of the absolutetemperature.9.1.1 Temperature control of the exposure test shall beaccomplished by determining true specimen temperature. Thiscan be done by means of affixing a thermocouple of appropri-ate sensitivity for the temperature range to be investigated ontoa control sp

46、ecimen either by spotwelding or mechanicalfastening. In either instance it must be determined that thetechnique of thermocouple fastening does not introduce anyinterference effects.9.2 The degree of control required on the applied stress of atest specimen depends on the nature and purpose of the tes

47、t.When determining threshold values of time-temperature-stressfor onset of embrittlement or cracking for a given alloy as asecondary design consideration, control should be more strin-gent than that for indication of trends or determination ofrelative material susceptibilities.9.2.1 In determining t

48、hreshold values for onset of embrittle-ment or cracking, constant-load type specimens, for which thelevel of applied stress can be more tightly controlled, arerecommended. Deviation from the desired target stress levelshould not be more than 62%.9.2.2 When utilizing constant-deflection type specimen

49、s forthe determination of behavior trends or relative materialsusceptibilities, specimen geometry should be limited such thatcontrol of the applied stress level can be maintained within610 % of the desired stress level.9.3 Humidity ControlFor routine testing, active control ofhumidity is not considered mandatory. Most testing is accom-plished using ambient laboratory air. However, daily monitor-ing and recording of humidity should be made and humidityconsidered as a potential cause of data scatter. In tests forascertaining the effects of humidity on cracking behavior,moisture