ISO 10238-1999 Carbonaceous materials used in the production of aluminium - Pitch for electrodes - Determination of sulfur content by an instrumental method《铝生产.pdf

1、Reference number ISO 10238:1999(E) ISO 1999 INTERNATIONAL STANDARD ISO 10238 First edition 1999-12-15 Carbonaceous materials used in the production of aluminium Pitch for electrodes Determination of sulfur content by an instrumental method Produits carbons utiliss pour la production de laluminium Br

2、ai pour lectrodes Dosage du soufre par une mthode instrumentaleISO 10238:1999(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to

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5、s found, please inform the Central Secretariat at the address given below. ISO 1999 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permissi

6、on in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 734 10 79 E-mail copyrightiso.ch Web www.iso.ch Printed in Switzerland ii ISO 1999 All rights reservedISO

7、10238:1999(E) ISO 1999 All rights reserved iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each me

8、mber body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International E

9、lectrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for vot

10、ing. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying

11、any or all such patent rights. International Standard ISO 10238 was prepared by Technical Committee ISO/TC 47, Chemistry, Subcommittee SC 7, Aluminium oxide, cryolite, aluminium fluoride, sodium fluoride, carbonaceous products for the aluminium industry.INTERNATIONAL STANDARD ISO 10238:1999(E) ISO 1

12、999 All rights reserved 1 Carbonaceous materials used in the production of aluminium Pitch for electrodes Determination of sulfur content by an instrumental method 1 Scope This International Standard describes a method for determining the sulfur content of pitch used in the production of aluminium.

13、The method is applicable to pitches of both coal tar and petroleum origin, provided that they contain between 0,1 % and 4,0 % by mass of sulfur. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this Internatio

14、nal Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents ind

15、icated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 565, Test sieves Metal wire cloth, perforated metal plate and electroformed sheet Nominal sizes of opening

16、s. ISO 3696, Water for analytical laboratory use Specification and test methods. ISO 4793, Laboratory sintered (fritted) filters Porosity grading, classification and designation. ISO 6257, Carbonaceous materials used in the production of aluminium Pitch for electrodes Sampling. 3 Principle A known m

17、ass of the sample is burned in a stream of oxygen at a temperature of 1 350 C. The oxides of sulfur formed, together with any chlorine present, are absorbed in neutral hydrogen peroxide and determined volumetrically. A correction is made to take account of the chlorine content of the sample. Alumini

18、um oxide is added to the sample to prevent the retention of sulfur in the ash. 4 Reagents Unless otherwise specified, use reagents of analytical reagent grade and water conforming to grade 3 of ISO 3696. 4.1 Disodium tetraborate solution, c(Na 2 B 4 O 7 10H 2 O) = 0,025 mol/l. 4.2 Sulfuric acid solu

19、tion, c(H 2 SO 4 ) = 0,025 mol/l. 4.3 Hydrogen peroxide solution, consisting of 3 % by volume of H 2 0 2 and 97 % by volume of water, neutralized with the disodium tetraborate solution (4.1) to the screened indicator (4.4).ISO 10238:1999(E) 2 ISO 1999 All rights reserved 4.4 Screened indicator, cons

20、isting of equal volumes of a) and b) prepared as follows and mixed immediately before use: a) 0,125 g of methyl red dissolved in 100 ml of 95 % by volume ethanol solution; b) 0,083 g of methylene blue dissolved in 100 ml of 95 % by volume ethanol solution. Store in a dark glass bottle. 4.5 Mercury(I

21、I) oxycyanide solution, consisting of approximately 100 ml of water saturated with mercury(II) oxycyanide (3Hg(CN) 2 HgO). Agitate thoroughly, filter and neutralize the filtrate with the sulfuric acid solution (4.2) to the screened indicator. Store the solution in a dark glass bottle. Do not keep lo

22、nger than 4 days. WARNING This compound and its solution are toxic and should be handled with appropriate care. 4.6 Aluminium oxide, finely divided, particle size approximately 0,1 mm. 4.7 Oxygen. 4.8 Sodium hydroxide on an inert base, preferably of coarse grading, for example 1,7 mm to 1,2 mm, and

23、preferably of the self-indicating type. 5 Apparatus Ordinary laboratory apparatus and the following. 5.1 Combustion furnace and absorption train, as shown in Figure 1, and consisting of the following. 5.1.1 Furnace, electrically heated, designed to carry a tube of 28,5 mm outside diameter and to hea

24、t it over a length of about 125 mm to give a temperature of 1 350 C at the centre of the hot zone and a temperature distribution curve similar to that shown in Figure 2. 5.1.2 Combustion tube, of 22 mm internal diameter and 28,5 mm outside diameter and 0,65 m long, made of refractory aluminous porce

25、lain that is not permeable to gases at 1 400 C. 5.1.3 Combustion boat, of iron-free unglazed porcelain, 70 mm long, 12,5 mm wide and 10 mm deep, that does not blister, discolour or change in mass on heating at 1 350 C in oxygen for 3 h. 5.1.4 Silica pusher, comprising a sealed tube or rod of silica,

26、 6 mm in diameter and approximately 450 mm long, flattened at one end to form a disc of 12 mm diameter for pushing the combustion boat into the furnace. The pusher passes loosely through a glass or metal T-piece, one end of which fits into the rubber stopper that closes the inlet end of the combusti

27、on tube, the other being sealed with a rubber sleeve through which the pusher slides (see Figure 1). Oxygen is admitted through the limb of the T-piece. The pusher is marked in millimetres from the disc end for convenience in measuring how far the combustion boat is pushed into the combustion tube.

28、5.1.5 Hook, comprising a length of stiff nickel chromium wire with a hooked end, to extract the combustion boat from the furnace on to a piece of refractory tile. 5.1.6 Flowmeter, capable of measuring rates of flow of oxygen of up to 300 ml/min. 5.1.7 Pressure gauge, to measure the back pressure on

29、the system, normally 0,5 kPa to 0,7 kPa.ISO 10238:1999(E) ISO 1999 All rights reserved 3 5.1.8 Heat-resistant stopper, of acrylonitrile or chloroprene rubber, for attaching the absorption train to the combustion tube. 5.1.9 Silica adapter, comprising a translucent silica tube, 10 mm outside diameter

30、 and approximately 250 mm long, terminating at one end in a funnel of 20 mm outside diameter. 5.1.10 Purification train, comprising a tower containing sodium hydroxide on an inert base (see 4.8) for removing any oxides of sulfur from the oxygen supply. Key 1 To vacuum pump 2 Heat-resistant stopper 3

31、 Silica adapter 4 Furnace 5 Combustion boat 6 Combustion tube 7 Rubber sleeve 8 Silica pusher 9 Oxygen inlet 10 Tube support 11 Thermocouple 12 Hydrogen peroxide solution 13 15 mt o40 m porosity grade P40 sintered disc 14 Gas washing bottle 15 Mercury Figure 1 Absorption train and furnaceISO 10238:1

32、999(E) 4 ISO 1999 All rights reserved Figure 2 Temperature distribution curve 5.1.11 Absorption vessel, comprising a gas washing tube or bottle with a sintered disc of porosity grade P40 conforming to the requirements of ISO 4793, of such a size that a 90 mm seal of liquid is obtained with 100 ml of

33、 liquid in the vessel. 5.1.12 Pressure regulator, comprising a bottle containing mercury, fitted with inlet and outlet tubes and a third tube capable of being moved up or down to regulate the suction on the system. 5.1.13 Vacuum pump, or other suitable pump. 6 Preparation of apparatus Insert the com

34、bustion tube (5.1.2) into the furnace (5.1.1) so that it projects 100 mm at the exit end. Insert at this end the heat-resistant stopper (5.1.8) carrying the silica adapter (5.1.9) and adjust the latter so that the open end of the funnel is approximately 150 mm into the combustion tube. Insert the ru

35、bber stopper carrying the silica pusher (5.1.4) at the inlet end of the combustion tube and connect the oxygen supply through the purification train (5.1.10) to the limb of the T-piece. 7 Sampling and preparation of the test sample 7.1 Sampling Sample the pitch in accordance with ISO 6257. 7.2 Prepa

36、ration of test sample Prepare the test sample immediately before the determination. In the case of hard pitches, grind the sample so that it passes through a sieve of nominal aperture size 212 m using a sieve conforming to the requirements of ISO 565.ISO 10238:1999(E) ISO 1999 All rights reserved 5

37、If the pitch is too soft for grinding, melt and mix the sample in a covered vessel ensuring that its temperature does not exceed 150 C and that the melting period does not exceed 10 min. Take the material for the test portion from the molten sample. 8 Procedure Raise the temperature of the furnace (

38、5.1.1) to 1 350 C and pass the oxygen (4.7) through the combustion tube (5.1.2). Weigh about 0,5 g of the test sample (7.2) to the nearest 0,1 mg, spread uniformly in the combustion boat (5.1.3) and cover with 0,5 g of the aluminium oxide (4.6). Measure 100 ml of the hydrogen peroxide solution (4.3)

39、 to the nearest 1 ml into the absorption vessel (5.1.11) and assemble the apparatus. Adjust the rate of gas flow by means of the vacuum pump (5.1.13) and the depth of seal in the pressure regulator (5.1.12) to maintain a slight suction in the combustion tube with oxygen entering at 300 ml/min as sho

40、wn on the flowmeter (5.1.6). Remove the rubber stopper carrying the silica pusher and insert the charged combustion boat into the combustion tube to a position such that its centre is 240 mm from the centre of the hottest zone. With the silica pusher fully withdrawn, replace the rubber stopper and c

41、ontinue to pass oxygen at 300 ml/min. At the end of each of the next 12 one-minute periods, push the combustion boat forward 20 mm, withdrawing the silica pusher each time, if necessary, to prevent its distortion. Allow the combustion boat to remain in the hottest zone for a further 4 min. Alternati

42、vely, continuous mechanical pushing of the combustion boat may be used provided that the heating schedule specified is maintained. Disconnect the absorption vessel and remove the silica adapter. Withdraw the combustion boat on to a refractory tile using the hook (5.1.5). NOTE 1 If the sample combust

43、s too quickly for the gases to be absorbed by the washer bottle, the combustion boat should be pushed forward 10 mm at the end of each of 24 one-minute periods. Wash the silica adapter with water, collecting the washings in a 250 ml flask. Transfer the contents of the absorption vessel to the flask,

44、 washing the vessel with water and collecting the washings in the same flask. NOTE 2 The total bulk of liquid should not exceed 150 ml. Add two or three drops of the screened indicator (4.4) and titrate with the disodium tetraborate solution (4.1), using a suitable burette, to the neutral steel-grey

45、 colour. Add 10 ml of the mercury(II) oxycyanide solution (4.5) (sufficient excess for pitches containing up to 0,5 % chlorine) and titrate with the sulfuric acid solution (4.2) using a suitable burette to the neutral steel-grey colour. NOTE 3 Titration against a white background is strongly recomme

46、nded. 9 Determination of the blank Carry out a blank determination under the same conditions as the actual determination but omitting the sample. 10 Calculation of result Calculate the sulfur content, w S , expressed as a percentage by mass using the equation: w m VVVV S 1234 0,040 1 bg where m is t

47、he mass, in grams, of sample taken; V 1 is the volume, in millilitres, of disodium tetraborate solution (4.1) used in the determination;ISO 10238:1999(E) 6 ISO 1999 All rights reserved V 2 is the volume, in millilitres, of disodium tetraborate solution (4.1) used in the blank determination; V 3 is t

48、he volume, in millilitres, of sulfuric acid solution (4.2) used in the determination; V 4 is the volume, in millilitres, of sulfuric acid solution (4.2) used in the blank determination. Report the value of w S as a percentage by mass to two significant figures. 11 Precision 11.1 Repeatability The re

49、sults of duplicate determinations, carried out in the same laboratory by the same operator with the same apparatus but at different times on representative test portions taken from the test sample, shall not differ by more than 0,066 % by mass. 11.2 Reproducibility The means of the results of duplicate determinations carried out in each of two laboratories on representative test portions taken from the same sample after the last stage of sample preparation, shall not differ by more than 0,09 % by m