ISO 12357-1-1999 Commercial road vehicles - Drawbar couplings and eyes for rigid drawbars - Part 1 Strength tests for general cargo centre-axle trailers《商用道路车辆 .pdf

1、Reference number ISO 12357:1999(E) ISO 1999 INTERNATIONAL STANDARD ISO 12357 First edition 1999-12-15 Commercial road vehicles Drawbar couplings and eyes for rigid drawbars Strength tests Vhicules routiers utilitaires Barres dattelage et anneaux pour barres dattelage rigides Essais de rsistanceISO 1

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5、below. ISO 1999 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member bo

6、dy in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 734 10 79 E-mail copyrightiso.ch Web www.iso.ch Printed in Switzerland ii ISO 1999 All rights reservedISO 12357:1999(E) ISO 1999 All rights reserved iii Foreword ISO (the Int

7、ernational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee ha

8、s been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical

9、standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by a

10、t least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 12357 was

11、prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 15, Interchangeability of components of commercial vehicles and buses.INTERNATIONAL STANDARD ISO 12357:1999(E) ISO 1999 All rights reserved 1 Commercial road vehicles Drawbar couplings and eyes for rigid drawbars Strength test

12、s 1 Scope This International Standard specifies the test conditions and strength requirements to be met by drawbar couplings (see ISO 3584) and the corresponding drawbar eyes (see ISO 1102 and ISO 8755) for rigid drawbars, which are provided for use with centre-axle trailers with a technical maximum

13、 mass C exceeding 3,5 t (tonnes). 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not

14、 apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members

15、 of ISO and IEC maintain registers of currently valid International Standards. ISO 1102, Commercial road vehicles Mechanical connections between towing vehicles and trailers 50 mm drawbar couplings. ISO 1176, Road vehicles Masses Vocabulary and codes. ISO 3584, Road vehicles Mounting of mechanical c

16、oupling devices on rear cross members of trucks. ISO 8755, Commercial road vehicles Mechanical connections between towing vehicles and trailers 40 mm drawbar coupling. 3 Terms and definitions For the purposes of this International Standard, the following terms and definitions apply. 3.1 S-value mass

17、 imposed vertically on the coupling under static conditions by the centre-axle trailer loaded to its maximum design total mass 3.2 centre-axle trailer towed vehicle equipped with a towing device which cannot move vertically (in relation to the trailer), and in which the axle(s) is(are) positioned cl

18、ose to the centre of gravity of the vehicle (when uniformly loaded) such that only a small static vertical load, not exceeding 10 % of the load corresponding to the maximum design total mass of the trailer or load of 10 kN (whichever is the smaller), is transmitted to the drawing vehicleISO 12357:19

19、99(E) 2 ISO 1999 All rights reserved 4 General test requirements 4.1 The test shall be carried out with drawbar couplings and drawbar eyes having corresponding functional dimensions. 4.2 The strength tests described in this International Standard are static and dynamic tests to be performed on a tes

20、t bed. 4.3 The fixing arrangements for the drawbar coupling and the drawbar eye on the test bed shall be the same as for its attachment to the vehicle, and shall be in accordance with the manufacturers fitting instructions. 4.4 Drawbar couplings and drawbar eyes can be tested separately or together.

21、 4.5 Preferably, couplings should be tested in the original condition as designed for road use. At the discretion of the manufacturer and in agreement with the test laboratory, flexible components may be neutralized if this is necessary for the test procedure and if there is no concern about unreali

22、stic influence on the test result. 4.6 Flexible components which appear to be overstressed due to this accelerated test procedure may be replaced during the dynamic test. 4.7 The test loads may be applied by means of special slack-free devices. 5 Determination of D c - and V-values 5.1 The D c -valu

23、e is a comparative value determined by calculation of the longitudinal forces occurring between the towing vehicle and the trailer. It is expressed in kilonewtons, and calculated from the following equation: Dg TC TC c where T is the maximum design total mass, in tonnes, of the towing vehicle, inclu

24、ding S (see 3.1), to which the drawbar coupling is to be attached; C is the mass, in tonnes, transmitted to the ground by the axle or axles of the centre-axle trailer loaded to its maximum design total mass; g is the acceleration due to gravity: g =9,81m/s 2 Terminology for the different masses shal

25、l be in accordance with the definitions in ISO 1176. 5.2 The V-value is a comparative value determined by calculation of the vertical forces occurring between the towing vehicle and the trailer. It is expressed in kilonewtons, and calculated from the following equation: 2 2 x Va C L where a is an eq

26、uivalent vertical acceleration in the coupling point, depending on the type of suspension on the rear axle(s) of the towing vehicle, including a constant factor: a 1,8 m/s 2 for vehicles with air suspension (or systems with equivalent damping characteristics), a 2,4 m/s 2 for vehicles with other typ

27、es of suspension systems;ISO 12357:1999(E) ISO 1999 All rights reserved 3 C is the mass, in tonnes, transmitted to the ground by the axle or axles of the centre-axle trailer loaded to its maximum design total mass; x is the length, in metres, of the loading area of the trailer, see Figure 3; L is th

28、e theoretical drawbar length, in metres, i.e. the distance between the centre of the drawbar eye and the centre of the axle assembly, see Figure 3: 2 2 1 x L W if this is less than 1, the value 1 shall be used. Terminology for the different masses shall be in accordance with the definitions in ISO 1

29、176. 6 Dynamic test 6.1 The dynamic test loads given in Table 1, simulating practical loads under driving conditions, shall be applied to the coupling point. Ta ble1Dy na micte s tloa ds Test load Mean value kN Amplitude kN Horizontal load, F h,t 0 0,6D c Vertical load, F v,t gS/1000 0,6V where D c

30、is determined according to 5.1; V is determined according to 5.2; S is defined in 3.1. 6.2 The dynamic test force is the geometrical sum of the vertical and horizontal component as specified in Table 1. This can be achieved by the test bed configuration shown in Figure 1. The vertical and the horizo

31、ntal components shall have a sinusoidal shape (see Figure 2) and shall be applied asynchronously, where the difference between their frequencies shall be between 1 % and 3 %, so that resulting test forces in all directions are created. 6.3 For steel materials, the dynamic test shall be carried out f

32、or 2 10 6 cycles. For other materials, the number of cycles should be agreed between the manufacturer and the test laboratory. 6.4 The selected frequency shall not exceed 25 Hz, and shall not coincide with the natural frequency of the system.ISO 12357:1999(E) 4 ISO 1999 All rights reserved 7 Static

33、test With drawbar couplings it is also necessary to test the closure and any locking devices by means of a static force 0,25D c acting in the direction of opening. 8 Strength criteria The dynamic tests shall not cause permament deformation, fractures or cracks. The static test shall not cause the cl

34、osure to open and it shall not cause any damage. Key 1 Horizontal test load 2 Vertical test load Figure 1 Example of test bed configurationISO 12357:1999(E) ISO 1999 All rights reserved 5 a) Horizontal load b) Vertical load Figure 2 Dynamic test loadsISO 12357:1999(E) 6 ISO 1999 All rights reserved Figure 3 Dimensions of centre-axle trailerISO 12357:1999(E) ICS 43.040.70 Price based on 6 pages ISO 1999 All rights reserved