ISO 12619-5-2016 Road vehicles - Compressed gaseous hydrogen (CGH2) and hydrogen natural gas blends fuel system components - Part 5 Manual cylinder valve《道路车辆 压.pdf

1、 ISO 2016 Road vehicles Compressed gaseous hydrogen (CGH2) and hydrogen/ natural gas blends fuel system components Part 5: Manual cylinder valve Vhicules routiers Composants des circuits dalimentation pour hydrogne gazeux comprim (CGH2) et mlanges de gaz naturel et hydrogne Partie 5: Valve manuelle

2、du cylindre INTERNATIONAL STANDARD ISO 12619-5 First edition 2016-08-15 Reference number ISO 12619-5:2016(E) ISO 12619-5:2016(E)ii ISO 2016 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication

3、 may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of

4、the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org ISO 12619-5:2016(E)Foreword iv 1 Scope . 1 2 Normative references 1 3 T erms and definitions . 2 4 Markings . 2 5 Construction a

5、nd assembly . 2 6 Tests . 3 6.1 Applicability 3 6.2 Hydrostatic strength 3 6.3 Leakage 3 6.4 Continued operation 4 Bibliography 5 ISO 2016 All rights reserved iii Contents Page ISO 12619-5:2016(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national

6、 standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Internationa

7、l organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended f

8、or its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.o

9、rg/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will b

10、e in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressio

11、ns related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT), see the following URL: Foreword Supplementary information. The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 41, Spe

12、cific aspects for gaseous fuels. ISO 12619 consists of the following parts, under the general title Road vehicles Compressed gaseous hydrogen (CGH2) and hydrogen/natural gas blends fuel system components: Part 1: General requirements and definitions Part 2: Performance and general test methods Part

13、3: Pressure regulator Part 4: Check valve Part 5: Manual cylinder valve Part 6: Automatic valveiv ISO 2016 All rights reserved INTERNATIONAL ST ANDARD ISO 12619-5:2016(E) Road vehicles Compressed gaseous hydrogen (CGH2) and hydrogen/natural gas blends fuel system components Part 5: Manual cylinder v

14、alve 1 Scope This part of ISO 12619 specifies general requirements and definitions of compressed gaseous hydrogen (CGH2) and hydrogen/natural gas blends fuel system components, intended for use on the types of motor vehicles defined in ISO 3833. It also provides general design principles and specifi

15、es requirements for instructions and markings. It is applicable to vehicles using compressed gaseous hydrogen (CGH2) in accordance with ISO 146871 or ISO 146872 and hydrogen/natural gas blends using natural gas in accordance with ISO 154031 and ISO/TR 154032. It is not applicable to the following: a

16、) liquefied hydrogen (LH2) fuel system components located upstream of, and including, the vaporizer; b) fuel containers; c) stationary gas engines; d) container mounting hardware; e) electronic fuel management; f) refuelling receptacles. NOTE 1 It is recognized that miscellaneous components not spec

17、ifically covered herein can be examined to meet the criteria of this part of ISO 12619 and tested according to the appropriate functional tests. NOTE 2 All references to pressure in this part of ISO 12619 are to be considered gauge pressures unless otherwise specified. NOTE 3 This part of ISO 12619

18、may not apply to fuel cell vehicles in compliance with international regulations. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For unda

19、ted references, the latest edition of the referenced document (including any amendments) applies. ISO 12619-1, Road vehicles Compressed gaseous hydrogen (CGH2) and hydrogen/natural gas blend fuel system components Part 1: General requirements and definitions ISO 12619-2, Road vehicles Compressed gas

20、eous hydrogen (CGH2) and hydrogen/natural gas blend fuel system components Part 2: Performance and general test methods ISO 2016 All rights reserved 1 ISO 12619-5:2016(E) 3 T erms a nd definiti ons For the purposes of this document, the terms and definitions given in ISO 126191 apply. 4 Markings Mar

21、king of the component shall provide sufficient information to allow the following details to be traced: manufacturers or agents name, trademark or symbol; model designation (part number); working pressure or pressure and temperature range. The following additional markings are recommended: direction

22、 of flow (when necessary for correct installation); type of fuel; electrical ratings (if applicable); symbol of the certification agency (if applicable); type approval number; serial number or date code; reference to this International Standard (i.e. ISO 12619). Markings shall remain legible for the

23、 life of the component and shall not be removed without destroying or defacing the marking. Permanent adhesive labels are permissible, or markings may be etched, stamped, or moulded into the component. NOTE 1 Specific information required for each component can be found in ISO 126194 and subsequent

24、parts of ISO 12619. NOTE 2 This information can be provided by a suitable identification code on at least one part of the component when it consists of more than one part. 5 Construction and assembly The manual cylinder valve shall comply with the applicable provisions of ISO 126191 and ISO 126192,

25、and with the tests specified in Clause 6.2 ISO 2016 All rights reserved ISO 12619-5:2016(E) 6 Tests 6.1 Applicability The tests required to be carried out are indicated in Table 1. Table 1 Tests applicable Test Applicable Test procedure as required by ISO 126192 S p e c i f i c t e s t r e q u i r e

26、 m e n t s of this part of ISO 12619 Hydrostatic strength X X X (see 6.2) Leakage X X X (see 6.3) Excess torque resistance X X Bending moment X X Continued operation X X X (see 6.4) Corrosion resistance X X Oxygen ageing X X Ozone ageing X X N-pentane X X Heat ageing X X Electrical over-voltages Non

27、-metallic material immersion X X Pre-cooled hydrogen exposure test X X Material requirements X Non-metallic material compatibility to hydrogen X X Automotive fluid exposure X X Vibration resistance X X Brass material compatibility X X 6.2 Hydrostatic strength Test the manual cylinder valve according

28、 to the procedure for testing hydrostatic strength specified in ISO 126192. The test pressure shall be twice the working pressure. 6.3 Leakage Test the manual cylinder valve at the temperatures and pressures given in Table 2. Table 2 Test temperatures and pressures Temperature C Pressure MPa (bar) F

29、irst Second 40 or 20 as applicable 0,75 WP 0,025 WP 20 0,025 WP 1,5 WP 85 0,05 WP ISO 2016 All rights reserved 3 ISO 12619-5:2016(E) 6.4 Continued operation 6.4.1 Test the manual cylinder valve in accordance with the procedure for testing continued operation given in ISO 126192, for 2 000 cycles, bu

30、t lower the downstream pressure of the test fixture to less than 0,5 MPa (5 bar), and perform the leakage test in accordance with 6.3. 6.4.2 Following cycling and leakage re-testing, the manual cylinder valve shall be capable of completely opening and closing when a torque no greater than the approp

31、riate one specified in Table 3 is applied to the component handle in a direction that opens it completely and in the opposite direction. The test shall be conducted with the valve pressurized at service pressure Table 3 Torque test Test Temperature Ambient Temperature 40 C Component inlet size mm Ma

32、x. torque Nm Max. torque Nm 6 1,7 3,4 8 or 10 2,3 4,5 12 2,8 11,3 6.4.3 Conduct the test at the appropriate maximum temperature according to ISO 126191:2014, 4.4, then repeat the test at a temperature of 40 C and with the appropriate maximum torque specified in Table 3 above 6.4.4 Following cycling

33、and leakage re-testing and the torque testing, perform the hydrostatic test in accordance with 6.2.4 ISO 2016 All rights reserved ISO 12619-5:2016(E) Bibliography 1 ISO 3833, Road vehicles Types Terms and definitions 2 ISO 6722-1, Road vehicles 60 V and 600 V single-core cables Part 1: Dimensions, t

34、est methods and requirements for copper conductor cables 3 ISO 6722-2, Road vehicles 60 V and 600 V single-core cables Part 2: Dimensions, test methods and requirements for aluminium conductor cables 4 ISO 6722-3 1) , Road vehicles Unscreened low-tension cables Part 3: Conductor sizes and dimensions

35、 for thick-wall insulated cables 5 ISO 6722-4 2) , Road vehicles Unscreened low-tension cables Part 4: Conductor sizes and dimensions for thin-wall insulated cables 6 ISO 12619-3, Road vehicles Compressed gaseous hydrogen (CGH2) and hydrogen/natural gas blend fuel system components Part 3: Pressure

36、regulator 7 ISO 14687-1, Hydrogen fuel Product specification Part 1: All applications except proton exchange membrane (PEM) fuel cell for road vehicles 8 ISO 14687-2, Hydrogen fuel Product specification Part 2: Proton exchange membrane (PEM) fuel cell applications for road vehicles 9 ISO 15403-1, Na

37、tural gas Natural gas for use as a compressed fuel for vehicles Part 1: Designation of the quality 10 ISO/TR 15403-2, Natural gas - Natural gas for use as a compressed fuel for vehicles Part 2: Specification of the quality 11 ISO/TS 15869, Gaseous hydrogen and hydrogen blends Land vehicle fuel tanks 1) Withdrawn. 2) Withdrawn. ISO 2016 All rights reserved 5 ISO 12619-5:2016(E) ISO 2016 All rights reserved IC S 43.060.40 Price based on 5 pages