ISO 12643-1-2009 Graphic technology - Safety requirements for graphic technology equipment and systems - Part 1 General requirements《印刷技术 印刷技术装置和系统的安全性要求 第1部分 一.pdf

1、 Reference number ISO 12643-1:2009(E) ISO 2009INTERNATIONAL STANDARD ISO 12643-1 Second edition 2009-12-15 Graphic technology Safety requirements for graphic technology equipment and systems Part 1: General requirements Technologie graphique Exigences de scurit pour les systmes et lquipement de tech

2、nologie graphique Partie 1: Exigences gnrales ISO 12643-1:2009(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed

3、on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products u

4、sed to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please

5、 inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2009 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, wi

6、thout permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2009 All r

7、ights reservedISO 12643-1:2009(E) ISO 2009 All rights reserved iiiContents Page Foreword .v Introductionvi 1 Scope1 2 Normative references2 3 Terms and definitions .4 4 Conformity with this part of ISO 12643 .11 5 Risk assessment .11 6 Guarding of significant hazards 12 6.1 General .12 6.2 Guards 12

8、 6.3 In-running (in-going) nips.16 6.4 Guarding in-running nips .17 6.5 Interlocks20 6.6 Hold-to-run controls23 6.7 Other safeguarding measures .24 6.8 Guarding reel unwinding, rewinding and transport devices 25 6.9 Threading of web material28 6.10 Feeding units, delivery units (pile lifting and low

9、ering devices)28 7 Requirements for protection against other hazards33 7.1 General .33 7.2 Fire and explosion.33 7.3 Electrical equipment .34 7.4 Working platforms, access stairs, passageways and raised workplaces.36 7.5 Stability.39 7.6 High contact temperatures.40 7.7 Noise.41 7.8 Radiation hazard

10、s41 7.9 Stationary knives.42 7.10 Rotary tools42 7.11 Transport and storage of hazardous tools .42 7.12 Protruding machine parts.42 7.13 Handwheels and cranks42 7.14 Routine handling of heavy machine parts43 7.15 Oxidizers, incinerators or thermal cleaning plants43 7.16 Protection against crushing a

11、nd shearing hazards.43 7.17 Contact with hazardous substances .44 8 Release from hazardous situation.45 9 Control zones.45 9.1 General .45 9.2 Purpose of zone configuration 45 9.3 Motion-control stations in control zones45 10 Controls46 10.1 General .46 10.2 Manual control devices.46 10.3 Initiating

12、 machine motion.54 10.4 Hold-to-run controls54 10.5 Two-hand controls 55 ISO 12643-1:2009(E) iv ISO 2009 All rights reserved10.6 Electro-sensitive protective devices .55 10.7 Pressure-sensitive mats, pressure-sensitive bumpers, trip devices.55 10.8 Braking devices and clutches 56 11 Control stations

13、 .57 11.1 Motion-control stations.57 11.2 Remote access.58 12 Control systems.61 12.1 Hydraulic, pneumatic, electric and electronic control systems .61 12.2 Electronic adjustable speed drives62 12.3 Cut-off of main energy source62 12.4 Residual-pile monitoring systems .62 12.5 Unobserved unguarded h

14、azard zones.63 12.6 Cableless controls.63 12.7 Additional requirements for hand-fed machines63 13 Ergonomics and labelling of indicators and actuators64 14 Signals and warning devices64 14.1 General64 14.2 Audible warning system .64 14.3 Area-light warning system67 15 Safety signs and labels .67 15.

15、1 General67 15.2 Specific requirements for machine markings.68 16 Contents of instruction handbook.68 16.1 General68 16.2 Machines using flammable liquids 69 16.3 Machines with cutting knives.69 16.4 Handling heavy machine parts.69 16.5 Machines with automatic paper loading .70 16.6 Residual risks u

16、sing ESPDs .70 16.7 Pile turners and reel turners.70 16.8 Pile carriers 70 16.9 Residual risk for hold-to-run speeds of above 10 m/min under two-hand control70 16.10 Use of stroboscopes .70 Annex A (informative) Risk analysis relating to the pitch angle of access stairs 71 Annex B (informative) Nois

17、e 73 Annex C (normative) Area-light warning system.75 Annex D (informative) Example layout of instruction handbooks .77 Bibliography 79 ISO 12643-1:2009(E) ISO 2009 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards

18、bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizat

19、ions, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in th

20、e ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of

21、the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 12643-1 was prepared by Technical Committee ISO/TC 130, Graphic

22、 technology. This second edition of ISO 12643-1 constitutes a technical revision of the first edition (ISO 12643-1:2007). Significant changes incorporated into this second edition include, but are not limited to, the following: addition of prepress systems, converting equipment and systems, and stan

23、d-alone platen presses to the Scope; requirements for performance levels (PL) or safety integrity levels (SIL) as defined in the current version of ISO 13849-1 and IEC 62061, respectively; additional requirements for fixed guards; additional requirements for interlocking with guard locking; addition

24、al requirements for hydraulic, pneumatic, electric and electronic control systems. It is the intent of ISO/TC 130 that both the first and second editions of ISO 12643-1 be applicable until 2010-12-31. ISO 12643-1:2007 is thus provisionally retained until this date. As from 2011-01-01, ISO 12643-1:20

25、09 will cancel and replace ISO 12643-1:2007. Accordingly, as from 2011-01-01, only ISO 12643-1:2009 will be applicable to new equipment manufactured. ISO 12643 consists of the following parts, under the general title Graphic technology Safety requirements for graphic technology equipment and systems

26、: Part 1: General requirements Part 2: Prepress and press equipment and systems Part 3: Binding and finishing equipment and systems Part 4: Converting equipment and systems Part 5: Stand-alone platen presses Requirements specific to printing prepress and press equipment and systems, binding and fini

27、shing equipment and systems, converting equipment and systems and stand-alone platen presses that are not included in this part of ISO 12643, are given in subsequent parts of ISO 12643 that contain additional requirements specific to that type of equipment. ISO 12643-1:2009(E) vi ISO 2009 All rights

28、 reservedIntroduction During the development of this part of ISO 12643, existing relevant standards of other countries were taken into consideration. An effort has been made to take into consideration the requirements of many countries, recognizing that national standards or laws may dictate nationa

29、l requirements. In cases where it was known that there is a national requirement that differs from this part of ISO 12643, that has been noted. This part of ISO 12643 was developed to harmonize the requirements of the following U.S. and European safety standards: ANSI B65.1, Graphic technology Safet

30、y standard Printing press systems; ANSI B65.2, Graphic technology Safety requirements for binding and finishing systems and equipment; ANSI B65.3, Safety standard Guillotine paper cutters, mill trimmers, and integral handling equipment; ANSI B65.4, Safety standard Three-knife trimmers, including rot

31、ary, and single- and multiple-knife trimmers; ANSI B65.5, Safety standard Stand-alone platen presses EN 1010-1, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements; EN 1010-2, Safety of machinery Safety require

32、ments for the design and construction of printing and paper converting machines Part 2: Printing and varnishing machines including pre-press machinery; EN 1010-3, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 3: Cutting machine

33、s; EN 1010-4, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 4: Bookbinding, paper converting and finishing machines. INTERNATIONAL STANDARD ISO 12643-1:2009(E) ISO 2009 All rights reserved 1Graphic technology Safety requirement

34、s for graphic technology equipment and systems Part 1: General requirements 1 Scope This part of ISO 12643 provides safety specifications for the design and construction of new equipment used in prepress systems, printing press systems, binding and finishing systems, converting systems and stand-alo

35、ne platen presses. It is applicable to equipment used in stand-alone mode, or in combination with other machines, including ancillary equipment, in which all the machine actuators (e.g. drives) of the equipment are controlled by the same control system. The requirements given in this part of ISO 126

36、43 are applicable to the equipment covered by all parts of ISO 12643, unless otherwise noted. This part of ISO 12643 is intended to be used in conjunction with the applicable part of ISO 12643 that contains additional requirements specific to a particular type of equipment. This part of ISO 12643 ad

37、dresses recognized significant hazards specific to equipment and systems in the following areas: mechanical; electrical; slipping, tripping, falling; ergonomics; noise; UV and laser radiation; fire and explosion; thermal; other types of emissions e.g. ozone, ink mist, volatile organic compounds (VOC

38、s), etc. The safety principles established in this part of ISO 12643 can also be applicable to the design of equipment within areas of technology that are not specified in ISO 12643. ISO 12643-1:2009(E) 2 ISO 2009 All rights reserved2 Normative references The following referenced documents are indis

39、pensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3864-1, Graphical symbols Safety colours and safety signs Part 1: Design principles for s

40、afety signs in workplaces and public areas ISO 3864-2, Graphical symbols Safety colours and safety signs Part 2: Design principles for product safety labels ISO 3864-3, Graphical symbols Safety colours and safety signs Part 3: Design principles for graphical symbols for use in safety signs ISO 7010,

41、 Graphical symbols Safety colours and safety signs Safety signs used in workplaces and public areas ISO 8031, Rubber and plastics hoses and hose assemblies Determination of electrical resistance and conductivity ISO 11553-1, Safety of machinery Laser processing machines Part 1: General safety requir

42、ements ISO/TR 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning ISO 11689, Acoustics Procedure for the comparison of noise-emission data for machinery and equipment ISO 12100-1, Safety of machinery Basic concepts, general principles for desi

43、gn Part 1: Basic terminology, methodology ISO 12100-2, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles ISO 12643-2, Graphic technology Safety requirements for graphic technology equipment and systems Part 2: Prepress and press equipment and systems ISO

44、12643-3, Graphic technology Safety requirements for graphic technology equipment and systems Part 3: Binding and finishing equipment and systems ISO 12643-4, Graphic technology Safety requirements for graphic technology equipment and systems Part 4: Converting equipment and systems ISO 12643-5, Grap

45、hic technology Safety requirements for graphic technology equipment and systems Part 5: Stand-alone platen presses ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces ISO 13849-1, Safety of machinery Safety-re

46、lated parts of control systems Part 1: General principles for design ISO 13850, Safety of machinery Emergency stop Principles for design ISO 13851, Safety of machinery Two-hand control devices Functional aspects and design principles ISO 13854, Safety of machinery Minimum gaps to avoid crushing of p

47、arts of the human body ISO 12643-1:2009(E) ISO 2009 All rights reserved 3ISO 13855, Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body ISO 13856-1, Safety of machinery Pressure-sensitive protective devices Part 1: General principles

48、 for design and testing of pressure-sensitive mats and pressure-sensitive floors ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs ISO 14119:1998, Safety of machinery Interlocking devices associated with guards Principles for design and se

49、lection ISO 14120, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards ISO 14121-1, Safety of machinery Risk assessment Part 1: Principles ISO 14122-1, Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means of access between two levels ISO 14122-2, Safety of machiner