ISO 18435-1-2009 Industrial automation systems and integration - Diagnostics capability assessment and maintenance applications integration - Part 1 Overview an.pdf

1、 Reference number ISO 18435-1:2009(E) ISO 2009INTERNATIONAL STANDARD ISO 18435-1 First edition 2009-08-15 Industrial automation systems and integration Diagnostics, capability assessment and maintenance applications integration Part 1: Overview and general requirements Systmes dautomatisation indust

2、rielle et intgration Diagnostics, valuation des moyens et intgration des applications de maintenance Partie 1: Vue densemble et exigences gnrales ISO 18435-1:2009(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or v

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7、+ 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2009 All rights reservedISO 18435-1:2009(E) ISO 2009 All rights reserved iiiContents Page Foreword .v Introductionvi 0.1 General vi 0.2 Asset operation and maintenance lifecycle management integration framework

8、 vi 0.3 Approach.viii 0.4 Intended benefitsviii 0.5 Relationship to other parts of ISO 18435.ix 1 Scope1 2 Normative references1 3 Terms and definitions .1 4 Abbreviated terms .4 5 Integration and interoperability of applications.4 5.1 Requirements for integration of applications.4 5.2 Requirements

9、for integration models .5 5.3 Criteria for interoperability and integration5 5.4 Application domains .6 5.4.1 General .6 5.4.2 Categories of application domains6 5.4.3 Operations planning and scheduling (D3.1).7 5.4.4 Supervisory control and HMI (D2.1) 7 5.4.5 Control, I/O, operational data historia

10、n and panel display (D1.1) 8 5.4.6 Capability assessment and decision support (D3.2) .8 5.4.7 Asset prognostics and health, product quality, safety and environmental management (D2.2).8 5.4.8 Asset utilization, condition monitoring and quality monitoring (D1.2)9 5.4.9 Maintenance planning and schedu

11、ling (D3.3) 9 5.4.10 Maintenance work order management and tracking (D2.3) 9 5.4.11 Asset configuration, calibration, repair and replace (D1.3) 10 5.4.12 Intra-enterprise and inter-enterprise activities (D4.1 and D4.2)10 5.4.13 Resource registry services (D0.1 and D0.2) .10 5.5 Integration within an

12、 application .11 5.5.1 Application interoperability model 11 5.5.2 Interoperability and integration of resources in an application .12 5.5.3 Interoperability and integration of processes in an application 12 5.6 Integration within a domain12 5.6.1 Interoperability and integration of applications in

13、a domain12 5.6.2 Overview of Matrix Elements .13 6 Integration among domains .14 6.1 Interoperability and integration between applications in different domains 14 6.2 Applications in different domains at the same level in a hierarchy.14 6.3 Applications in different domains at different levels in a

14、hierarchy 15 6.4 Integration requirements across application scenarios .15 6.5 Integration requirements in terms of interoperability templates .15 7 Conformance and compliance .15 7.1 Conformance aspects.15 7.2 Compliance aspects15 Annex A (informative) Application domain matrix.16 ISO 18435-1:2009(

15、E) iv ISO 2009 All rights reservedAnnex B (informative) Coordinated asset registry service.21 Bibliography 23 ISO 18435-1:2009(E) ISO 2009 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies)

16、. The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non

17、-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part

18、 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting

19、a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 18435-1 was prepared by Technical Committee ISO/TC 184, Automation systems and integratio

20、n, Subcommittee SC 5, Architecture, communications and integration frameworks. ISO 18435 consists of the following parts, under the general title Industrial automation systems and integration Diagnostics, capability assessment and maintenance applications integration: Part 1: Overview and general re

21、quirements The following parts are under preparation: Part 2: Descriptions and definitions of application domain matrix elements Part 3: Applications integration description method ISO 18435-1:2009(E) vi ISO 2009 All rights reservedIntroduction 0.1 General ISO 18435 defines a set of integration meth

22、ods intended to be used when integrating diagnostics, capability assessment, and maintenance applications with the applications in production, control, and other manufacturing operations. ISO 18435 describes application integration models and common application interoperability requirements. These a

23、pplication integration models are intended to: a) provide diagnostics, capability assessment, and maintenance applications integration reference architecture for manufacturing assets, such as equipment, automation devices, and software units; b) enable integration of diagnostics, capability assessme

24、nt, and maintenance applications with other applications; c) provide for a system view context in dealing with asset management lifecycles. Application integration models are intended to guide users of industry specifications or standards when integrating diagnostics, capability assessment, and main

25、tenance applications with production and control applications. These integration models define elements and rules to help identify and select interfaces described in the interoperability templates. These interoperability templates are used to reference interoperability profiles based on internationa

26、l standards that are required for integrating the applications within and at different levels of an enterprises functional and resource hierarchies. The intended users of ISO 18435 are developers of industrial automation applications, especially those that design, implement, deploy, commission, and

27、operate the required systems which integrate diagnostics, capability assessment, control, production, and maintenance applications. 0.2 Asset operation and maintenance lifecycle management integration framework The main focus of ISO 18435 is to describe the integration requirements that manufacturin

28、g assets and resources need to meet in order to support the operation and maintenance phase within a manufacturing systems lifecycle (see Figure 1). Operations (e.g. Production c) delivery (time) aspect coordinating maintenance schedule with production schedule. 0.3 Approach In ISO 18435, the defini

29、tions and concepts in other international standards, such as IEC 62264, ISO 15745, and ISO 13374, are used to describe the functions and interfaces that gather information about the process, equipment, operators, and materials and other manufacturing assets and convey the information to various diag

30、nostics and maintenance sub-systems in order to perform asset management. The information exchanges are denoted by a set of schemas that describe the conveyed information and the usage of the required interoperability interfaces. In particular, reference is made to applicable concepts and definition

31、s provided in ISO 15745, ISO 13374, IEC 61499, IEC 61131, IEC 62264, IEC 61915, ISO/IEC 15459-1, MIMOSA OSA-CBM and MIMOSA OSA-EAI. 0.4 Intended benefits In a manufacturing enterprise, an appropriately integrated asset management system can provide critical information to improve the productivity of

32、 the manufacturing assets deployed. Ideally, effective and timely asset maintenance enables these assets to provide the services required by the production system. In the past, the information about the process, equipment, operator and material that is already provided by many industrial automation

33、systems and control devices, was not fully utilized in the manufacturing process. Today, with increasing use of digital signal processing in these devices, the available information can now be more effectively analyzed closer to the manufacturing process and used in the diagnostics, capability asses

34、sment, control, and maintenance applications. In addition, some of this information can be extracted via interfaces already present in the control system, without adding additional sensors to the manufacturing process. This increased information access capability needs to be presented in a standardi

35、zed form to other analysis tools that diagnose process, material and equipment problems via well-defined interfaces. Other benefits that can be gained are as follows: a) end users can facilitate the specification and procurement of open, integrated and safe systems by referencing pre-defined diagnos

36、tics and maintenance application interoperability profiles; b) system integrators can reduce the time to develop diagnostics and maintenance solutions by using generic tools based on ISO 18435; c) suppliers of diagnostics and maintenance products and services can provide and develop new offerings us

37、ing generic tools based on ISO 18435; d) system aspects of safety management can be improved with an easy access to critical information. Integration increases the likelihood of the system to realize process optimization per the performance and capacity targets of the application and the business re

38、quirements, such as, cost, safety, security, and environmental compatibility. The application integration models and interoperability schemas can provide equipment and field device suppliers, system integrators, and application designers a means to assess the suitability of diagnostic and maintenanc

39、e components when integrating the required condition monitoring, maintenance scheduling and asset management systems with other manufacturing applications. ISO 18435-1:2009(E) ISO 2009 All rights reserved ix0.5 Relationship to other parts of ISO 18435 The different parts of ISO 18435 are briefly des

40、cribed in Table 1 and illustrated in Figure 3. In Figure 3, the focuses of the various parts of ISO 18435 are shown as dotted-line areas that bound specific portions of the UML class diagram representing the integration model for an application and between applications. Table 1 Outline of ISO 18435

41、Part Description ISO 18435-1 Overview of the integration approach and the application integration model elements, their relationships and a description of general requirements in terms of selected industry application scenarios. ISO 18435-2 aDescriptions and definitions of application domain matrix

42、elements and application interaction matrix elements which represent the application-to-application integration requirements. ISO 18435-3 aApplications integration description method in terms of interoperability profile templates. aUnder preparation. This part of ISO 18435 provides an overview of th

43、e elements and the rules of a method to describe a manufacturing applications integration requirements. The elements include the key aspects when integrating a manufacturing application with other applications and the relationships of these key aspects. The rules include the information exchanges to

44、 support interoperability within an application and between applications. Process Application Resource Information Exchange 1* 1* 1* Activities 1* AIME Application ADME ISO 18435-3 ISO 18435-1 (ISO 18435-2) (ISO 18435-2)Figure 3 Relationships within ISO 18435 ISO 18435-2 will provide the detailed de

45、finitions of the Application Interaction Matrix Element (AIME) and Application Domain Matrix Element (ADME) structures and their relationships. In particular, the steps for constructing an ADME from a set of AIMEs will be described. ISO 18435-3 will define a recommended method to describe the interoperability and integration requirements between applications in two or more manufacturing domains within a manufacturing enterprise. The focus will be on the production operations and maintenance operations domains.