ISO 19224-2017 Continuous surface miners (CSM) - Safety requirements.pdf

1、 ISO 2017 Continuous surface miners (CSM) Safety requirements Mineurs continus de surface Exigences de securit INTERNATIONAL STANDARD ISO 19224 First edition 2017-09 Reference number ISO 19224:2017(E) ISO 19224:2017(E)ii ISO 2017 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2017, Published i

2、n Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission ca

3、n be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org ISO 19224:2017(E)Foreword v Introducti

4、on vi 1 Scope . 1 2 Normative references 1 3 T erms and definitions . 2 4 Safety requirements and/or protective/risk reduction measures 3 4.1 General . 3 4.2 Lighting, signalling and marking lights and reflex-reflector devices . 3 4.3 Operation and handling . 3 4.3.1 Uncontrolled movements . 3 4.3.2

5、 Retrieval, transportation, lifting and towing . 3 4.3.3 Steering system . 4 4.3.4 Braking system 4 4.3.5 Storage facilities . 4 4.4 Operator stations 4 4.4.1 General 4 4.4.2 Operators station with cabin . 4 4.5 Roll-over protective structures (ROPS) . 5 4.5.1 General 5 4.5.2 Roll-over protective st

6、ructures (ROPS) for moveable cabins / ROPM 5 4.6 Falling-object protective structures (FOPS) 5 4.7 Operators seat 5 4.8 Controls and indicators . 6 4.8.1 General 6 4.8.2 Controls 6 4.9 Starting 6 4.10 Stopping 6 4.10.1 Emergency stop 6 4.10.2 Cutting drum . 6 4.11 Access systems to the operators sta

7、tion and to maintenance points . 7 4.12 Protection 7 4.12.1 General 7 4.12.2 Guards . 7 4.12.3 Cutting drum . 7 4.12.4 Lifting of components . . 7 4.13 Pressurized systems . 7 4.13.1 General 7 4.13.2 Hydraulic lines . 8 4.13.3 Hydraulic hoses . 8 4.13.4 Fuel tanks . 8 4.13.5 Hydraulic tanks . 8 4.13

8、.6 Air tanks 8 4.14 Fire protection . 8 4.15 Hot components . 8 4.16 Signal devices and warning signs . 8 4.16.1 General 8 4.16.2 Warning and instruction signs . 8 4.16.3 Signal devices 9 4.17 Electrical and electronic systems 9 4.17.1 General 9 4.17.2 Degree of protection . 9 4.17.3 Over-current pr

9、otective devices . 9 4.17.4 Batteries 9 ISO 2017 All rights reserved iii Contents Page ISO 19224:2017(E)4.17.5 Battery disconnection . 9 4.17.6 Auxiliary starting aids . 9 4.18 Conveyors 9 4.19 Electromagnetic compatibility (EMC)10 4.20 Noise .10 4.21 Vibration 10 4.22 Dust 10 4.23 Cutting tool repl

10、acement .10 5 V erification of safety r equir ements and/or pr ot ecti v e/risk r eduction measur es .10 6 Information for use .11 6.1 Instructions .11 6.2 Marking 11 Annex A (normative) List of significant hazar ds .12 Bibliogr aph y .15 iv ISO 2017 All rights reserved ISO 19224:2017(E) Foreword IS

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14、fted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent r

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17、e the following URL: www.iso.org/iso/foreword.html. This document was prepared by Technical Committee ISO/TC 82, Mining. ISO 2017 All rights reserved v ISO 19224:2017(E) Introduction This document is a type-C standard as stated in ISO 12100. This document is of relevance, in particular, for the foll

18、owing stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium and large enterprises); health and safety bodies (regulators, accident prevention organisations, market surveillance etc.) Others can be affected by the level of machinery s

19、afety achieved with the means of the document by the above-mentioned stakeholder groups: machine users/employers (small, medium and large enterprises); machine users/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for maintenance (small, medium and

20、 large enterprises); consumers (in case of machinery intended for use by consumers). The above-mentioned stakeholder groups have been given the possibility to participate at the drafting process of this document. The machinery concerned and the extent to which hazards, hazardous situations or hazard

21、ous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that h

22、ave been designed and built according to the requirements of this type-C standard.vi ISO 2017 All rights reserved Continuous surface miners (CSM) Safety requirements 1 Scope This document deals with safety requirements for continuous surface miners (CSM). It specifies common requirements for the des

23、ign and construction of CSM to protect workers from accidents and health hazards that can occur during operation, loading, transport and maintenance. This document deals with known significant hazards, hazardous situations or hazardous events relevant to CSM, when they are used as intended and under

24、 conditions of misuse which are reasonably foreseeable by the manufacturer (see Annex A). This document also specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards as identified in Annex A. This document is not applicable to CSM manufactured be

25、fore the date of its publication. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of

26、the referenced document (including any amendments) applies. ISO 2860, Earth-moving machinery Minimum access dimensions ISO 2867, Earth-moving machinery Access systems ISO 3411, Earth-moving machinery Physical dimensions of operators and minimum operator space envelope ISO 3449, Earth-moving machiner

27、y Falling-object protective structures Laboratory tests and performance requirements ISO 3457, Earth-moving machinery Guards Definitions and requirements ISO 3471:2008, Earth-moving machinery Roll-over protective structures Laboratory tests and performance requirements ISO 3795, Road vehicles, and t

28、ractors and machinery for agriculture and forestry Determination of burning behaviour of interior materials ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and the

29、ir components ISO 6682, Earth-moving machinery Zones of comfort and reach for controls ISO 6750, Earth-moving machinery Operators manual Content and format ISO 8643, Earth-moving machinery Hydraulic excavator and backhoe loader lowering control device Requirements and tests ISO 9244, Earth-moving ma

30、chinery Machine safety labels General principles ISO 10263-4, Earth-moving machinery Operator enclosure environment Part 4: Heating, ventilating and air conditioning (HVAC) test method and performance INTERNATIONAL ST ANDARD ISO 19224:2017(E) ISO 2017 All rights reserved 1 ISO 19224:2017(E) ISO 1026

31、5, Earth-moving machinery Crawler machines Performance requirements and test procedures for braking systems ISO 10532, Earth-moving machinery Machine-mounted retrieval device Performance requirements ISO 10533, Earth-moving machinery Lift-arm support devices ISO 11112, Earth-moving machinery Operato

32、rs seat Dimensions and requirements ISO/TR 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning ISO/TR 11688-2, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise

33、design ISO 11862, Earth-moving machinery Auxiliary starting aid electrical connector ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction ISO 12508, Earth-moving machinery Operator station and maintenance areas Bluntness of edges ISO 12509, Earth-movin

34、g machinery Lighting, signalling and marking lights, and reflex-reflector devices ISO 13766, Earth-moving machinery Electromagnetic compatibility ISO 13850, Safety of machinery Emergency stop function Principles for design ISO 14120, Safety of machinery Guards General requirements for the design and

35、 construction of fixed and movable guards ISO 16528-1, Boilers and pressure vessels Part 1: Performance requirements IEC 60529, Degrees of protection provided by enclosures (IP Code) UNE/CR 1030-1, Hand-arm vibration. Guidelines for vibration hazards reduction. Part 1: Engineering methods by design

36、of machinery 3 T erms a nd definiti ons For the purposes of this document, the terms and definitions given in ISO 12100 and the following apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: ISO Online browsing platform: available at http:/ /www

37、.iso.org/obp IEC Electropedia: available at http:/ /www.electropedia.org/ 3.1 continuous surface miner CSM self-propelled mining machine that, in surface mining operations, removes minerals in layers by the use of a cutting drum 3.2 operating mass mass of the base machine with all standard equipment

38、, with an operator (75 kg), with full fuel tank and all fluid systems at levels specified by the manufacturer and, when applicable, with sprinkler water tank half full Note 1 to entry: The operating mass can also include a cabin, a ROPS and other ancillary equipment.2 ISO 2017 All rights reserved IS

39、O 19224:2017(E) 3.3 cutting drum power driven rotating body that is equipped with cutting tools 3.4 ROPS for moveable cabins roll over protective module ROPM system of structural members, the primary purpose of which is to reduce the possibility that a seat- belted operator in a moveable cabin be cr

40、ushed in the event of a machine roll-over, and the strength of which is self-contained and is not dependent upon attachment to the machine 4 Safety requirements and/or protective/risk reduction measures 4.1 General CSM shall comply with the safety requirements and/or protective measures of this clau

41、se. In addition, the machines shall be designed according to the principles of ISO 12100 for relevant but not significant hazards which are not dealt with by this document (e.g. sharp edges). 4.2 Lig hting , signalling and mar king lig hts and r efle x -r eflect or de vic es Lighting, signalling and

42、 marking lights and reflex-reflector devices, if available, shall comply with the applicable clauses of ISO 12509. 4.3 Oper ation and handling 4.3.1 Uncontrolled movements Movements of the machine, its equipment, or its attachments from the holding position (except for setting controls by the operat

43、or), e.g. due to drifting and/or creeping (e.g. caused by leakage of oil) shall only be possible in such a way that these movements do not create a hazard to exposed persons. 4.3.2 R etrie v al, tr ansportation, lifting and t o wing 4.3.2.1 General If applicable, devices shall be available so that t

44、hey can be used for retrieval, tie-down, lifting and towing. 4.3.2.2 Lifting (slinging) points for lifting and loading Lifting points (e.g. lugs, lifting-eyes or lifting-lugs) shall be fitted to ensure safe loading, retrieval and transportation. NOTE ISO 15818 deals with lifting and tie-down attachm

45、ent points. The equipment shall facilitate reliable fitting of load handling devices and shall be arranged to allow safe lifting and recovery of the machine. If necessary, the method of lifting heavy attachments, machine components and machines which are transported shall be described in the informa

46、tion for use. Lifting points shall be easily identified on the machine (e.g. coloured marking or symbol 9.47 of ISO 6405-1:2017) and described in the information for use. ISO 2017 All rights reserved 3 ISO 19224:2017(E) 4.3.2.3 Tie-do wn points Tie-down points shall be provided for the safe transpor

47、tation of the machines. NOTE ISO 15818 deals with lifting and tie-down attachment points. Tie down points shall easily be identified on the machine (e.g. coloured marking or symbol 9.50 of ISO 6405-1:2017) and described in the information for use. 4.3.2.4 Retrieval points Machine-mounted retrieval d

48、evices shall meet the performance requirements of ISO 10532. 4.3.3 Steering system CSM shall be provided with a steering system that ensures safe steering with consideration of the rated speed of the machine and its stopping capability. The steering shall be such that the movement of the steering co

49、ntrol corresponds to the intended direction of steering. 4.3.4 Braking system CSM shall be equipped with a braking system according to ISO 10265. 4.3.5 Storage facilities Easily accessible storage facilities for the information for use and for any special tools required by the operator shall be provided. NOTE Storage is not required for special tools required for lifting and handling. 4.4 Operator stations 4.4.1 General The operators station