ISO 28523-2009 Ships and marine technology - Lubricating and hydraulic oil systems - Guidance for sampling to determine cleanliness and particle contamination《船.pdf

1、 Reference number ISO 28523:2009(E) ISO 2009INTERNATIONAL STANDARD ISO 28523 First edition 2009-02-15 Ships and marine technology Lubricating and hydraulic oil systems Guidance for sampling to determine cleanliness and particle contamination Navires et technologie maritime Les systmes lubrifiant et

2、hydraulique de ptrole Directives pour essais pour dterminer la contamination de propret et particule ISO 28523:2009(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefa

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7、ww.iso.org Published in Switzerland ii ISO 2009 All rights reservedISO 28523:2009(E) ISO 2009 All rights reserved iii Contents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Dynamic sampling 1 4 Static sampling . 3 5 Sample bottles 4 6 Automatic particle counting 5 Bibliography . 7 ISO 28

8、523:2009(E) iv ISO 2009 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member

9、 body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Elect

10、rotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopte

11、d by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

12、 rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 28523 was prepared by Technical Committee ISO/TC 8, Ships and marine technology, Subcommittee SC 3, Piping and machinery. INTERNATIONAL STANDARD ISO 28523:2009(E) ISO 2009 All rights reserved 1 Ships and ma

13、rine technology Lubricating and hydraulic oil systems Guidance for sampling to determine cleanliness and particle contamination 1 Scope This International Standard specifies methods for dynamic and static extraction of fluid samples from lubricating and hydraulic oil systems. A correct execution of

14、the sampling is essential when analysing fluids from lubricating and hydraulic oil systems. In order to achieve reliable and comparable analysis results, the sampling must be performed under defined conditions and operating environment. When the system has reached its operating temperature, a repres

15、entative sample is extracted from where the fluid is in a turbulent flow condition. This method is called dynamic sampling. If this is not possible, the sample can be extracted from the system tank. This method is called static sampling. NOTE Particles 20 m settle quickly during static sampling. Thi

16、s International Standard specifies methods for both dynamic and static sampling in connection with collection in bottles. For extraction of samples through a filtration kit for comparison with “master slides”, reference is made to the manuals from the suppliers of such equipment. 2 Normative referen

17、ces The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3722, Hydraulic fluid power Fluid sample

18、containers Qualifying and controlling cleaning methods ISO 4021, Hydraulic fluid power Particulate contamination analysis Extraction of fluid samples from lines of an operating system ISO 4406, Hydraulic fluid power Fluids Method for coding the level of contamination by solid particles 3 Dynamic sam

19、pling 3.1 Rigging the sampling device If it is possible to mount the sampling device on a section of the system pipe with a turbulent flow, a sampling device as specified in Figure 1 is used. ISO 28523:2009(E) 2 ISO 2009 All rights reservedIf this is not possible, a turbulent flow can be achieved by

20、 inserting a T-piece in the pipe and mounting the equipment on the T-piece (as shown in Figures 1 and 2). The sampling equipment includes a flexible capillary tube. The internal diameter and total length of the tubing is chosen with the object of achieving an appropriate flow velocity during the sam

21、pling. However, in accordance with ISO 4021, the internal diameter shall be W 1,25 mm. 3.2 Sampling Observe the following procedures for sampling. a) Extract the sample from a warm system. b) Thoroughly wipe off the capillary tubing with a lint-free cloth. c) Activate the ball valve and/or measuring

22、 coupling to full flow. d) A minimum of 0,5 l of fluid must pass through before the actual sample is extracted. e) Collect the desired sample without adjusting the ball valve/measuring coupling. The sample volume should make up a minimum 50 % and maximum 80 % of the volume of the sample container. I

23、f an automatic particle counter is used, a minimum of 0,4 l should be extracted. f) Remove the sample bottle while the fluid is still flowing. g) Close the sample bottle immediately after filling. h) Close the ball valve and/or measuring coupling. To avoid contamination of the sample, do not immerse

24、 the flexible capillary tube into the sample bottle. Key 1 tee fitting 2 coupling with check valve 3 cap 4 cap 5 coupling without check valve 6 ball plug valve 7 fitting with capillary hose Figure 1 Dynamic sampling device in accordance with ISO 4021 ISO 28523:2009(E) ISO 2009 All rights reserved 3K

25、ey 1 tee fitting 2 reducing nipple 3 fitting with capillary hose 4 cap Figure 2 Dynamic sampling device in connection with measuring coupling The choice between Figure 1 and Figure 2 configurations depends on the needs of the user. See Table 1 below for advantages and disadvantages. Table 1 Comparis

26、on of dynamic sampling devices Figure number Advantages Disadvantages 1 Meets the requirement for minimum internal diameter (1,25 mm) in accordance with ISO 4021 Cannot be mounted with pressure on the plant 2 a) Widely used b) Can be mounted with pressure on the plant Does not meet the requirement f

27、or minimum internal diameter (1,25 mm) in accordance with ISO 4021 4 Static sampling 4.1 Rigging up the sampling device The sampling device and its fitting are shown in Figures 3 and 4. 4.2 Extraction of the sample The extraction procedure is as specified in 3.2 a) to h). ISO 28523:2009(E) 4 ISO 200

28、9 All rights reservedDimensions in millimetres Key 1 ball valve aLength is from 50 mm to 200 mm. Figure 3 Static sampling device Dimensions in millimetres Key 1 pump inlet 2 weight (if necessary) 3 sample bottle (compliant with ISO 3722) Figure 4 Static sampling device by means of vacuum 5 Sample bo

29、ttles 5.1 Cleanliness The sample bottles shall comply with the requirements specified in ISO 3722. Clean sample bottles delivered from the supplier must be encapsulated or sealed off. This will prevent contamination during transport and handling. ISO 28523:2009(E) ISO 2009 All rights reserved 5 5.2

30、Visual inspection The sample bottles should be transparent and resistant to the extracted sample. 5.3 Labelling The sample bottles shall be labelled with adequate identification (as shown in Figure 5). Writing on the label should be made with a water-resistant pen. Date: Newbuilding/Project No.: Nam

31、e of company Plant (type): Sampling device (location): Sample No.: Operating time: hours Working pressure: bar Oil pressure: Figure 5 Example label 6 Automatic particle counting 6.1 Example of a procedure for automatic particle counting a) The water content is determined by means of the “Karl Fisher

32、 reagent” method. If the result shows water content of 0,05 % mass fraction, then automatic particle counting cannot be used. b) Heat the sample to approx. 65 C (i.e. using a water bath). c) Shake the sample for 5 min using a shaking device. d) Perform ultrasonic processing of the sample for 15 s. T

33、his is done partly to split any lumps, partly to eliminate air. e) Exhaust remaining air from the sample. This should be performed in a vacuum chamber. Maximum pressure shall be 50 kPa to 80 kPa (i.e. 5 000 mm to 8 000 mm water column). f) Perform the particle counting in accordance with the relevan

34、t instructions. g) Convert the results to ISO-code (Contaminant Code) in accordance with ISO 4406, or another specified standard. See ISO 28521 for guidance. It is important that items a) to g) are performed in a continuous sequence; a few seconds of unnecessary hesitation increases the settling of

35、the particles and, thereby, the risk of achieving an incorrect analysis result. 6.2 Evaluation of cleanliness using a microscope With regard to flushing, evaluation of cleanliness by means of microscopy is a widely used and very informative method which, at the same time, allows careful monitoring o

36、f the flushing in order not to flush longer than necessary to achieve the appropriate cleanliness. ISO 28523:2009(E) 6 ISO 2009 All rights reservedAttention shall be given to the following items: a) Carefully read the instructions for the equipment. b) When fine-filtration is effected directly at th

37、e sampling device on special membrane filters, follow the instructions very carefully. c) When drawing into a sample bottle for subsequent treatment follow items d) to e). d) Before fine-filtration through the membrane filters (1,2 m), heat the sampling bottle to approximately 40 C and shake it thor

38、oughly for 1 min to ensure an even distribution (of particles) throughout the oil sample. e) Clean the sampling equipment with fine-filtered (0,8 m) cleaning fluid before filtration of the oil sample. This fluid could also be used for thinning the oil sample. f) Attention shall be paid to the micros

39、copes degree of magnification with regard to any photographs used for comparison. g) Placing a magnet underneath the membrane filter will give an indication of how large a part of the contamination consists of magnetic material. The same operator should operate the equipment, as an experienced opera

40、tor can determine the cleanliness within 1 ISO-code. The method is subjective, and the cleanliness classification shall be determined by means of particle counting in accordance with ISO 4406. ISO 28523:2009(E) ISO 2009 All rights reserved 7 Bibliography 1 ISO 11171, Hydraulic fluid power Calibration of automatic particle counters for liquids 2 ISO 28521, Ships and marine technology Hydraulic oil systems Guidance for grades of cleanliness and flushing ISO 28523:2009(E) ICS 47.020.99 Price based on 7 pages ISO 2009 All rights reserved