ISO TR 25599-2005 Cranes - Jib cranes - International Standards for design manufacturing use and maintenance requirements and recommendations《起重机 动臂起重机 设计、制造、使用.pdf

1、 Reference number ISO/TR 25599:2005(E) ISO 2005TECHNICAL REPORT ISO/TR 25599 First edition 2005-11-01 Cranes Jib cranes International Standards for design, manufacturing, use and maintenance requirements and recommendations Appareils de levage charge suspendue Grues flche Normes Internationales sur

2、les exigences et recommandations de conception, de fabrication, dutilisation et de maintenance ISO/TR 25599:2005(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces

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7、and ii ISO 2005 All rights reservedISO/TR 25599:2005(E) ISO 2005 All rights reserved iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out

8、 through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO col

9、laborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International S

10、tandards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. In exceptional circumstances, when a technical committee has co

11、llected data of a different kind from that which is normally published as an International Standard (“state of the art”, for example), it may decide by a simple majority vote of its participating members to publish a Technical Report. A Technical Report is entirely informative in nature and does not

12、 have to be reviewed until the data it provides are considered to be no longer valid or useful. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO/T

13、R 25599 was prepared by Technical Committee ISO/TC 96, Cranes, Subcommittee SC 8, Jib Cranes. TECHNICAL REPORT ISO/TR 25599:2005(E) ISO 2005 All rights reserved 1 Cranes Jib cranes International Standards for design, manufacturing, use and maintenance requirements and recommendations 1 Scope This Te

14、chnical Report collects the design, manufacturing, use and maintenance requirements and recommendations for jib cranes in ISO and IEC International Standards. 2 Requirements 2.1 Particular ISO International Standards for jib cranes The International Standards marked with an x are also applicable for

15、 cranes in use. ISO 4301-1 Cranes and lifting appliances Classification Part 1: General Abstract: Establishes a general classification of cranes based on the number of operating cycles to be carried out during the expected life of the crane and a load spectrum factor which represents a nominal state

16、 of loading. Classification considers only the operating conditions which are independent of the type of crane and the way it is driven. ISO 4301-4 Cranes and related equipment Classification Part 4: Jib cranes Abstract: Establishes the classification of cranes based on the number of operating cycle

17、s to be carried out during the expected life of the appliance and its mechanisms, and a load spectrum factor which represents the nominal state of loading. Guidance as to typical classifications is given. ISO 4302 Cranes Wind load assessment Abstract: Gives a simplified method of calculation and ass

18、umes that the wind blows horizontally from any direction, that the wind blows at a constant velocity and that there is a static reaction to the loadings applying to the crane structure. It includes built-in allowances for the effects of gusting (rapid changes in wind velocity) and for dynamic respon

19、se. ISO 4304 Cranes other than mobile and floating cranes General requirements for stability Abstract: Specifies the conditions to be met when verifying, by calculation, the stability of all crane types defined in ISO 4306-1 that are subject to tilting. It assumes that they are standing on a firm, l

20、evel supporting surface or track. The sliding of cranes on their tracks is not covered. ISO/TR 25599:2005(E) 2 ISO 2005 All rights reservedISO 4306-1 Cranes Vocabulary Part 1: General Abstract: Defines terms concerning the main types of cranes, parameters, general concepts and component parts in Eng

21、lish, French and Russian. ISO 4308-1 x Cranes and lifting appliances Selection of wire ropes Part 1: General Abstract: Specifies two methods for the selection of wire rope to be used on lifting appliances as designated in ISO 4306-1, one based on the value of the rope selection factor C and the othe

22、r based on the value of the coefficient of utilization Z p . ISO 4308-1 establishes the minimum requirements for acceptable strength and performance levels of wire ropes with respect to the design, application and maintenance of the lifting appliance. ISO 4308-1 establishes the minimum requirements

23、for the diameters of drums and sheaves that are to be associated with the selected wire rope. ISO 4309 x Cranes Wire ropes Care, maintenance, installation, examination and discard Abstract: Details the essential guidelines for examination of wire ropes in service on a lifting appliance, and enumerat

24、es discard criteria relating to wire breaks, wear, corrosion and deformation which are to be applied to ensure the efficient and safe usage of the equipment. ISO 4310 Cranes Test code and procedures Abstract: Specifies the tests and procedures to be followed in order to verify that a crane conforms

25、to its operational specifications and is capable of lifting rated loads. Where rated loads are determined by stability, a test procedure and test load are specified that permit stability margins to be easily verified. Defines test procedures such as conformity tests, visual inspection and load lifti

26、ng competence testing. ISO 7296-1 plus ISO 7296-1:1991/ Amd.1:1996 Cranes Graphic symbols Part 1: General Cranes Graphic symbols Part 1: General Amendment 1 Abstract: Gives 67 symbols and defines the various colours to be used with cranes. Contains the alphabetical indexes in English, French and Rus

27、sian. ISO 7363 Cranes and lifting appliances Technical characteristics and acceptance documents Abstract: Establishes the form of presentation and content of the documents which a manufacturer should provide with the equipment. Documents give technical information and include acceptance documents fo

28、r the equipment to facilitate its installation, testing and use. Specimen acceptance documents are given in the annex. Applies to all types defined in ISO 4306-1. ISO 7595 Socketing procedures for wire ropes Molten metal socketing Abstract: Provides guidance on recommended practices for metal socket

29、ing. When socketing ropes have wire tensile grades greater than 1 960 MPa, special precautions may be necessary and the rope supplier should be consulted. Rope terminations specified in ISO 7595 may be used for determining the breaking load of wire ropes in accordance with ISO 3108. ISO/TR 25599:200

30、5(E) ISO 2005 All rights reserved 3 ISO 7752-1 Lifting appliances Controls Layout and characteristics Part 1: General principles Abstract: Deals with the arrangement of those crane controls which are used in positioning loads and serves as a general basis for the elaboration of detailed Internationa

31、l Standards for particular types. It defines basic requirements of these controls, safe crane operation conditions and criteria for the layout of control levers and pedals. ISO 7752-4 Cranes Controls Layout and characteristics Part 4: Jib cranes Abstract: Establishes the arrangement, requirements an

32、d direction of movement of the basic crane controls for travelling, traversing, slewing, lifting, hoisting and lowering operations for these cranes as defined in ISO 4306-1. ISO 8566-1 Cranes Cabins Part 1: General Abstract: Establishes the general requirements for cabin construction, drivers seat,

33、visibility, control elements, information, noise, vibration, heating and air-conditioning for cranes as defined in ISO 4306-1. ISO 8566-4 Cranes Cabins Part 4: Jib Cranes Abstract: Establishes the requirements for cabin construction, drivers seat, control elements, heating and cooling for cranes as

34、defined in ISO 4306-1. ISO 8686-1 Cranes Design principles for loads and load combinations Part 1: General Abstract: Establishes general methods for calculating loads and principles to be used to select load combinations for proof of competence for the structural and mechanical components for cranes

35、 as defined in ISO 4306-1. It is based on rigid body kinetic analysis and elasto-static analysis. It provides the general form, content and range of parameter values for more specific standards and also a framework for agreement on loads and load combinations between manufacturer and purchaser. ISO

36、8686-4 Cranes Design principles for loads and load combinations Part 4: Jib cranes Abstract: Establishes the application of ISO 8686-1 to jib cranes as defined in ISO 4306-1, and gives specific values for the factors to be used. ISO 9373 x Cranes and related equipment Accuracy requirements for measu

37、ring parameters during testing Abstract: Specifies the principal requirements for instruments and measurement systems of test loads, distances, time and other relevant parameters for cranes and related equipment. It gives recommended limit values of relative errors in measurement during testing. ISO

38、 9374-1 Cranes Information to be provided Part 1: General Abstract: Specifies in general the information to be provided by the purchaser and the manufacturer so that the most suitable crane can be supplied for the duty requirements and service conditions. Refers to ISO 4301-1 and ISO 7363. ISO/TR 25

39、599:2005(E) 4 ISO 2005 All rights reservedISO 9374-4 Cranes Information to be provided Part 4: Jib cranes Abstract: Specifies information to be provided by a purchaser in enquiring about or ordering a crane and a manufacturer in tendering for or supplying a crane. ISO 9926-1 x Cranes Training of dri

40、vers Part 1: General Abstract: Specifies the minimum training to be given to trainee drivers of cranes, to develop basic operational skills and to impart the requisite knowledge for the proper use of those skills. Does not specify any procedure for evaluating capabilities or qualifications of the tr

41、ainees. ISO 9927-1 x Cranes Inspections Part 1: General Abstract: Specifies the regular inspections to be carried out on cranes as defined in ISO 4306-1, ISO 4306-2 and ISO 4306-3. ISO 9928-1 x Cranes Crane driving manual Part 1: General Abstract: Gives guidance on the contents and the presentation

42、of a crane driving manual which include technical data, special safety advice, drivers aids and controls, drivers instructions, load diagrams and load tables, safety devices and environmental conditions. ISO 9942-1 Cranes Information labels Part 1: General Abstract: Specifies the minimum requirement

43、s for labels for the identification and operation of cranes. ISO 10245-1 Cranes Limiting and indicating devices Part 1: General Abstract: Specifies general requirements for limiting and indicating devices for lifting appliances that are applicable to loads and motions, performance and environment. T

44、hese devices restrict operation and/or provide the driver or other persons with operational information. ISO 10245-4 Cranes Limiting and indicating devices Part 4: Jib Cranes Abstract: Specifies the requirements for limiting and indicating devices of jib cranes for loads, motions, performance and en

45、vironment. General requirements for limiting and indicating devices for cranes are given in ISO 10245-1. ISO 10972-1 Cranes Requirements for mechanisms Part 1: General Abstract: Establishes requirements which apply generally to mechanisms and related components of cranes and lifting appliances as de

46、scribed in ISO 4306-1, ISO 4306-2 and ISO 4306-3. ISO 10973 Cranes Spare parts manual Abstract: Provides guidelines on the general requirements necessary for the preparation and presentation of spare parts manuals for cranes. ISO 11630 x Cranes Measurement of wheel alignment Abstract: Establishes re

47、quirements for methods of measuring the alignment of crane wheels in accordance with ISO 4310, ISO 9373 and ISO 12488-1. ISO/TR 25599:2005(E) ISO 2005 All rights reserved 5 ISO 11660-1 Cranes Access, guards and restraints Part 1: General Abstract: Establishes the general requirements for access to c

48、ontrol stations and other installations of cranes as defined in ISO 4306-1, during normal operation, maintenance inspection, erection and dismantling. Guards and restraints are also dealt with in general, regarding the protection of persons on or near the crane as related to moving parts, falling ob

49、jects or live parts. ISO 11994 Cranes Availability Vocabulary Abstract: Establishes the generally accepted terms and definitions relating to availability of all types of cranes as defined in ISO 4306-1, with the aim of making contracts and mutual understanding easier. The terms and definitions are to be used by crane designers, manufacturers, inspecting authorities, users and others. Safety of machinery Basic concepts