EN 12977-5-2018 Thermal solar systems and components - Custom built systems - Part 5 Performance test methods for control equipment.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Thermal solar systems and components - Custom built systemsPart 5: Performance test methods for control equipmentBS EN 12977-5:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12977-5 April 2018 ICS 27.160 Super

2、sedes EN 12977-5:2012English Version Thermal solar systems and components - Custom built systems - Part 5: Performance test methods for control equipment Installations solaires thermiques et leurs composants -Installations assembles faon - Partie 5 : Mthodes dessai de performances pour systmes de rg

3、ulationThermische Solaranlagen und ihre Bauteile - Kundenspezifisch gefertigte Anlagen - Teil 5: Prfmethoden fr die Regeleinrichtungen This European Standard was approved by CEN on 29 October 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditio

4、ns for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in

5、 three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standard

6、s bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia

7、, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any mean

8、s reserved worldwide for CEN national Members. Ref. No. EN 12977-5:2018 ENational forewordThis British Standard is the UK implementation of EN 129775:2018. It supersedes BS EN 129775:2012, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee RHE/25, Solar H

9、eating.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI

10、 Standards Limited 2018ISBN 978 0 580 94197 9 ICS 27.160Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2018.Amendments/corrigenda issued since publicat

11、ionDate Text affectedBRITISH STANDARDBS EN 12977-5:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12977-5 April 2018 ICS 27.160 Supersedes EN 12977-5:2012English Version Thermal solar systems and components - Custom built systems - Part 5: Performance test methods for control equipment Ins

12、tallations solaires thermiques et leurs composants -Installations assembles faon - Partie 5 : Mthodes dessai de performances pour systmes de rgulationThermische Solaranlagen und ihre Bauteile - Kundenspezifisch gefertigte Anlagen - Teil 5: Prfmethoden fr die Regeleinrichtungen This European Standard

13、 was approved by CEN on 29 October 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning suc

14、h national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own

15、 language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, G

16、reece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE

17、FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12977-5:2018 EBS EN 12977-5:2018EN 12977-5:2018 (E) 2 Contents Page European foreword . 5 Introduc

18、tion 6 1 Scope 7 2 Normative references 8 3 Terms and definitions . 9 4 Symbols and abbreviations 10 5 Controller classification (including equipment classification) . 10 5.1 Controller 10 5.2 Sensor . 11 5.3 Actuator . 11 6 Requirements 12 6.1 General requirements 12 6.1.1 Basic principles . 12 6.1

19、.2 Electrical safety . 12 6.1.3 Freeze damage protection 12 6.1.4 Scald protection 12 6.1.5 High temperature protection for materials and components . 12 6.1.6 Lightning . 13 6.2 Controllers, system clocks, timers and counters 13 6.2.1 General . 13 6.2.2 Accuracy requirements for controllers 13 6.2.

20、3 Accuracy requirements for system clocks, timers and counters 13 6.3 Sensors . 13 6.3.1 Temperature sensors . 13 6.3.2 Irradiance sensors . 14 6.3.3 Other sensors . 15 6.4 Indicators 16 6.5 Actuators . 16 6.5.1 Circulation pumps 16 6.5.2 Solenoid and motor valves 16 6.5.3 Relays . 17 6.6 Initial op

21、eration and commissioning 17 6.7 Documentation 17 7 Testing of sensors 18 7.1 General . 18 7.2 Testing of temperature sensors 18 7.2.1 General . 18 7.2.2 Test equipment . 18 7.2.3 Installation of sensors 19 7.2.4 Testing the high-temperature resistance of temperature sensors 19 7.2.5 Testing of the

22、accuracy of temperature sensors . 20 7.3 Testing of solar irradiance sensors . 22 7.3.1 General . 22 7.3.2 Test equipment . 22 BS EN 12977-5:2018EN 12977-5:2018 (E) 3 7.3.3 Installation of sensors . 23 7.3.4 Testing sensor resistance against extreme operating conditions 23 7.3.5 Testing of the accur

23、acy of solar irradiance sensors . 25 7.4 Testing of further sensors and measuring equipment . 26 8 Testing of system clocks, timers and counters 26 8.1 General . 26 8.2 Test equipment 26 8.3 Installation of system clocks, timers and counters 27 8.4 Test procedure 27 8.5 Data processing and evaluatio

24、n 28 8.5.1 General . 28 8.5.2 System clocks and timers . 28 8.5.3 Counters . 28 9 Function testing of simple differential thermostats 28 9.1 General . 28 9.2 Test equipment 28 9.2.1 General . 28 9.2.2 Simulation box approach . 28 9.2.3 Tempering device/temperature calibrators or calibration baths ap

25、proach . 29 9.2.4 Input/output emulator approach . 29 9.3 Installation of differential thermostats and/or sensors 30 9.3.1 General . 30 9.3.2 Differential thermostats. 30 9.3.3 Sensors . 30 9.4 Test procedure 30 9.4.1 General . 30 9.4.2 Test procedure, simulation box approach. 30 9.4.3 Test procedur

26、e using tempering devices, temperature calibrators or calibration baths 31 10 Function testing of multi-function controllers 32 10.1 General . 32 10.2 Principle of multi-function controller testing 32 10.3 Intellectual property of the manufacturer 33 10.4 Test facility for multi-function controller

27、testing . 33 10.4.1 General . 33 10.4.2 Requirements for simulation of temperature sensors . 33 10.4.3 Requirements on recording of controller response 33 10.4.4 Test facility with input/output emulator . 34 10.5 Preliminary steps when using a test facility provided with an input/output emulator . 3

28、5 10.5.1 General . 35 10.5.2 Adaptation of the input/output emulator and testing/measuring devices 35 10.5.3 Wiring of controller, input/output emulator and test site computer . 36 10.5.4 Setting of controller parameters . 36 10.5.5 Calibration of the input/output emulator . 36 10.6 Test procedure 3

29、7 10.6.1 General . 37 10.6.2 Test sequences . 37 10.7 Data acquisition and processing . 39 10.7.1 General . 39 10.7.2 Data acquisition 39 10.7.3 Data processing . 39 BS EN 12977-5:2018EN 12977-5:2018 (E) 4 11 Testing of actuators and additional control equipment 40 11.1 General . 40 11.2 Determinati

30、on of the electric power consumption of actuators and further components 40 11.3 Measuring the electric power of pumps with varying power consumption . 40 12 Documentation 40 12.1 General . 40 12.2 General information 40 12.3 Marking 41 12.4 Information for the installer, assembly and installation .

31、 41 12.5 Information for the user, operation and maintenance. 41 13 Test report 42 Annex A (informative) Testing the electrical supply voltage dependence of control equipment . 43 A.1 General . 43 A.2 Test equipment . 43 A.3 Test procedure 43 A.4 Data processing . 44 Bibliography . 45 BS EN 12977-5:

32、2018EN 12977-5:2018 (E) 5 European foreword This document (EN 12977-5:2018) has been prepared by Technical Committee CEN/TC 312 “Thermal solar systems and components”, the secretariat of which is held by ELOT. This European Standard shall be given the status of a national standard, either by publica

33、tion of an identical text or by endorsement, at the latest by October 2018, and conflicting national standards shall be withdrawn at the latest by October 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held

34、 responsible for identifying any or all such patent rights. This document supersedes EN 12977-5:2012. This document has been prepared under the Mandate M/534 “Standardisation request to the European standardisation organisations pursuant to Article 10(1) of Regulation (EU) No 1025/2012 of the Europe

35、an Parliament and of the Council in support of implementation of Commission Regulation (EU) No 814/2013 of 2 August 2013 implementing Directive 2009/125/EC of the European Parliament and of the Council with regard to ecodesign requirements for water heaters and hot water storage tanks and Commission

36、 Delegated Regulation (EU) No 812/2013 of 18 February 2013 supplementing Directive 2010/30/EU of the European Parliament and of the Council with regard to the energy labelling of water heaters, hot water storage tanks and packages of water heater and solar device” which was given to CEN by the Europ

37、ean Commission and the European Free Trade Association. EN 12977 is currently composed with the following parts: Thermal solar systems and components Custom built systems Part 1: General requirements for solar water heaters and combisystems; Thermal solar systems and components Custom built systems

38、Part 2: Test methods for solar water heaters and combisystems; Thermal solar systems and components Custom built systems Part 3: Performance test methods for solar water heater stores; Thermal solar systems and components Custom built systems Part 4: Performance test methods for solar combistores; T

39、hermal solar systems and components Custom built systems Part 5: Performance test methods for control equipment. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgari

40、a, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerlan

41、d, Turkey and the United Kingdom. BS EN 12977-5:2018EN 12977-5:2018 (E) 6 Introduction One purpose of this document is to define how to check that a controller is behaving as it is intended when in combination with associated equipment (e.g. sensors, pumps and other actuators). In addition, function

42、 testing of differential thermostats and so-called “multi-function” controllers are described in order to determine switch on and switch off temperature differentials as well as control algorithms where dependent on temperature differences, temperature levels or operating conditions of the system. F

43、or all functions and operations, it should be tested and documented, whether the controller and control equipment comply with the manufacturers guidance. In addition, the capability for all sensors to resist extreme operating conditions and to determine any significant drift in accuracy caused by th

44、is should be tested. The energy consumption of the controller and the associated control equipment should be documented, e.g. actuators. If the electrical supply is different from the mains supply this should be documented, e.g. PV powered pumps. Performance predictions for the associated system tha

45、t the control equipment belongs to are considered. For the determination of the component parameters according to the CTSS method, as specified in EN 12977-2:2018, a detailed investigation of all relevant algorithms, features and parameters controlling the system is relevant. The most widely used co

46、ntrol equipment for solar heating systems is described in EN 12977-5:2018. For control equipment not widely used in solar heating systems or auxiliary heaters, if part of the system, accompanying standards should be applied if available. In respect of potential adverse effects to human health or lif

47、e (e.g. drinking water quality) caused by the products covered by EN 12977-5:2018 it should be noted that: this document provides no information as to whether the product may be used without restriction in any of the Member States of the EU or EFTA; while awaiting the adoption of verifiable European

48、 criteria, existing national regulations concerning the use and/or the characteristics of this product remain in force. EN 12976-1:2017, EN 12976-2:2017 as well as EN 12977-1:2018, EN 12977-2:2018, EN 12977-3:2018, and EN 12977-4:2018 distinguish two categories of solar heating systems: 1) factory m

49、ade solar heating systems; 2) custom built solar heating systems. As defined in EN 12977-1:2018, the classification of a system as factory made or custom built is a choice of the final supplier. Custom built solar heating systems are subdivided into two categories: a) large custom built systems are uniquely designed for a specific situation; b) small custom built systems offered by a company are described in a so-called assortment file, in which all components and possible system configurations, marketed by the company