EN 14025-2018 Tanks for the transport of dangerous goods - Metallic pressure tanks - Design and construction.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Tanks for the transport of dangerous goods - Metallic pressure tanks - Design and constructionBS EN 14025:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 14025 July 2018 ICS 13.300; 23.020.20 Supersedes EN 1402

2、5:2013+A1:2016English Version Tanks for the transport of dangerous goods - Metallic pressure tanks - Design and construction Citernes pour le transport de matires dangereuses - Citernes mtalliques sous pression - Conception et fabrication Tanks fr die Befrderung gefhrlicher Gter - Metallische Druckt

3、anks - Auslegung und Bau This European Standard was approved by CEN on 1 July 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists an

4、d bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the

5、responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugosla

6、v Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EU

7、ROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14025:2018 ENational forewordThis British Standard is t

8、he UK implementation of EN 14025:2018. It supersedes BS EN 14025:2013+A1:2016, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee AUE/18, Tanks for the transport of dangerous goods.A list of organizations represented on this committee can be obtained on r

9、equest to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 99078 6ICS 13.300; 23.020.20Compliance with

10、 a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 14025:2018EUROPEAN STANDAR

11、D NORME EUROPENNE EUROPISCHE NORM EN 14025 July 2018 ICS 13.300; 23.020.20 Supersedes EN 14025:2013+A1:2016English Version Tanks for the transport of dangerous goods - Metallic pressure tanks - Design and construction Citernes pour le transport de matires dangereuses - Citernes mtalliques sous press

12、ion - Conception et fabrication Tanks fr die Befrderung gefhrlicher Gter - Metallische Drucktanks - Auslegung und Bau This European Standard was approved by CEN on 1 July 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Eu

13、ropean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versi

14、ons (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria,

15、Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sw

16、eden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide

17、for CEN national Members. Ref. No. EN 14025:2018 EBS EN 14025:2018EN 14025:2018 (E) 2 Contents Page European foreword . 4 1 Scope 6 2 Normative references 6 3 Terms, definitions and symbols . 7 3.1 Terms and definitions . 7 3.2 Symbols . 8 4 Materials . 9 4.1 General 9 4.2 Compatibility 9 5 Design .

18、 10 5.1 General . 10 5.2 Minimum shell thickness 10 5.3 Reduction of shell thickness. 10 5.4 Protection of the shell 11 5.5 Protection of equipment 11 5.6 Other design requirements 12 6 Calculation 12 6.1 General . 12 6.1.1 General . 12 6.1.2 Calculation scheme for the wall thickness of metallic pre

19、ssure tanks of RID/ADR Chapter 6.8 . 12 6.1.3 Calculation scheme for the wall thickness of metallic portable pressure tanks of RID/ADR Chapter 6.7 13 6.2 Design criteria . 14 6.3 Calculation for internal pressure . 16 6.3.1 General . 16 6.3.2 Wall thickness of the cylindrical section . 16 6.3.3 Wall

20、 thickness of ends 17 6.3.4 Wall thickness of conical sections 21 6.3.5 Openings and reinforcements . 23 6.3.6 Manhole covers . 30 6.3.7 Flanges, joints, bolts 35 6.4 Calculation for external pressure 37 6.4.1 General . 37 6.4.2 Tanks, where external over pressure is part of operating conditions . 3

21、7 6.4.3 Tanks, where external over pressure is not part of operating conditions 37 6.4.4 Test 37 6.5 Tank to frame connection/interface . 38 7 Construction and manufacturing . 38 7.1 General requirements 38 7.2 Cutting 38 7.3 Forming 39 7.3.1 General . 39 BS EN 14025:2018EN 14025:2018 (E) 3 7.3.2 Co

22、ld forming . 39 7.3.3 Hot forming . 39 7.3.4 Ends . 40 7.3.5 Heat treatment and normalizing. 40 7.4 Welding 40 7.4.1 Qualification . 40 7.4.2 Welded joints . 40 7.4.3 Examination and testing of welds . 41 7.4.4 Temporary attachments 41 7.5 Manufacturing tolerances . 41 7.5.1 Plate alignment . 41 7.5

23、2 Defects of form . 42 7.5.3 Thickness . 42 7.5.4 Dished ends . 42 7.5.5 Cylindrical sections 42 8 Repairs 43 8.1 General . 43 8.2 Repair of surface defects in the parent metal 43 8.3 Repair of weld defects . 43 Annex A (informative) Sample calculation for tank containers according to RID/ADR Chapt

24、er 6.8. 44 A.1 Introduction . 44 A.2 Dimensions, characteristics of materials, operating and testing conditions 44 A.3 Calculation according to branch A 45 A.4 Calculation according to branch B 45 A.5 Calculation according to branch C 46 A.6 Calculation according to branch D . 48 A.7 Results 57 Anne

25、x B (informative) Explosion pressure shock resistant design of tanks . 59 Bibliography . 61 BS EN 14025:2018EN 14025:2018 (E) 4 European foreword This document (EN 14025:2018) has been prepared by Technical Committee CEN/TC 296 “Tanks for the transport of dangerous goods”, the secretariat of which i

26、s held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2019, and conflicting national standards shall be withdrawn at the latest by January 2019. Attention is drawn to the possib

27、ility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 14025:2013+A1:2016. This document has been prepared under a mandate given to CEN by the European Commissi

28、on and the European Free Trade Association. Compared with EN 14025:2013+A1:2016 the following significant changes apply: a) alignment with RID/ADR as known at publication of this European Standard; b) modification of the definition “pressure tank“ (3.1.1), removing the reference to test pressure; c)

29、 deletion of requirements about the thickness of the flange of the end (6.3.3.3); d) amendment of the definition of the thickness epin Figure 8 (examples for reinforcements of shell openings) and Figure A.2 (example for a manhole opening) as well as in Formula (39); Sub-Figure 8 e) amended, new Sub-

30、Figure 8 g) added; e) external pressure resistance testing (6.4.4) replaced with a reference to EN 12972; f) requirements for the manufacturers certificate or acceptance test certificate removed and clarified that it is issued according to agreement with the buyer/customer (7.1.3); g) examination an

31、d testing of welds (7.4.3) replaced with a normative reference to EN 12972, except for requirements for the welding of the large end of a cone without a knuckle to a cylinder; h) manufacturing tolerances concerning the plate alignment (7.5.1) adjusted in accordance with EN 12972; i) explosion pressu

32、re shock resistant design of tanks (informative Annex B) amended so that dished ends are included; j) normative references updated; k) alignment of the whole document with the current principles and rules for the structure and drafting of CEN and CENELEC documents. According to the CEN-CENELEC Inter

33、nal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ir

34、eland, Italy, Latvia, Lithuania, Luxembourg, Malta, BS EN 14025:2018EN 14025:2018 (E) 5 Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 14025:2018EN 14025:2018 (E) 6 1 Scope This document specifies the minim

35、um requirements for the design and construction of metallic pressure tanks having a maximum working pressure exceeding 50 kPa (0,5 bar), for the transport of dangerous goods by road and rail and sea. This document includes requirements for openings, closures and structural equipment; it does not cov

36、er requirements of service equipment. For tanks for the transport of cryogenic liquids, EN 13530-1 and EN 13530-2 apply. Design and construction of pressure tanks according to the Scope of this document are primarily subject to the requirements of RID/ADR, Subsections 6.8.2.1, 6.8.3.1 and 6.8.5, as

37、relevant. In addition, the relevant requirements of RID/ADR, Table A, columns 12 and 13, to Chapters 3.2, 4.3 and Subsection 6.8.2.4 apply. For the structural equipment RID/ADR, Subsections 6.8.2.2 and 6.8.3.2 apply, as relevant. The definitions of RID/ADR, Subsection 1.2.1, are referred to. For por

38、table tanks see also RID/ADR, Chapter 4.2 and Sections 6.7.2 and 6.7.2. In addition, the relevant requirements of RID/ADR, Table A, Columns 10 and 11 to Chapters 3.2, 4.2, and Sections 6.7.2 and 6.7.3 apply. The paragraph numbers above relate to the 2017 issue of RID/ADR which are subject to regular

39、 revisions. This can lead to temporary non-compliances with EN 14025. This document is applicable to liquefied gases including LPG; however for a dedicated LPG standard see EN 12493. If not otherwise specified, provisions which take up the whole width of the page apply to all kind of tanks. Provisio

40、ns contained in a single column apply only to: tanks according to RID/ADR Chapter 6.8 (left-hand column); portable tanks according to RID/ADR Chapter 6.7 (right-hand column). 2 Normative references The following documents are referred to in the text in such a way that some or all of their content co

41、nstitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1591-1, Flanges and their joints Design rules for gasketed circular flange connections Part 1: C

42、alculation EN 12972, Tanks for transport of dangerous goods Testing, inspection and marking of metallic tanks EN 13094:2015, Tanks for the transport of dangerous goods Metallic tanks with a working pressure not exceeding 0,5 bar Design and construction EN 13445-2, Unfired pressure vessels Part 2: Ma

43、terials EN 13445-3:2014, Unfired pressure vessels Part 3: Design EN 13445-4, Unfired pressure vessels Part 4: Fabrication EN 13445-8, Unfired pressure vessels Part 8: Additional requirements for pressure vessels of aluminium and aluminium alloys EN ISO 3834-1, Quality requirements for fusion welding

44、 of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1) EN ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2) BS EN 14025:2018EN 14025:2018 (E) 7 EN ISO 9606

45、1, Qualification testing of welders Fusion welding Part 1: Steels (ISO 9606-1) EN ISO 9606-2, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium alloys (ISO 9606-2) EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized a

46、nd automatic welding of metallic materials (ISO 14732) EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules (ISO 15607) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Par

47、t 1: Arc welding (ISO 15609-1) EN ISO 15609-3, Specification and qualification of welding procedures for metallic materials Welding procedures specification Part 3: Electron beam welding (ISO 15609-3) EN ISO 15609-4, Specification and qualification of welding procedures for metallic materials Weldin

48、g procedure specification Part 4: Laser beam welding (ISO 15609-4) EN ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test (ISO 15613) EN ISO 15614-1, Specification and qualification of welding procedures for metal

49、lic materials Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1) EN ISO 15614-2, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 2: Arc welding of aluminium and its alloys (ISO 15614-2) ISO 1496-3, Series 1 freight containers Specification and testing Part 3: Tank containers for liquids, gases and pressurized dry bulk ISO 7005-1, Pipe flanges Part 1: Steel flanges for industrial