EN 3719-2018 Aerospace series - Aluminium or aluminium alloy conductors for electrical cables - Product standard.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Aerospace series - Aluminium or aluminium alloy conductors for electrical cables - Product standardBS EN 3719:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3719 August 2018 ICS 49.060 Supersedes EN 3719:2010E

2、nglish Version Aerospace series - Aluminium or aluminium alloy conductors for electrical cables - Product standard Srie arospatiale - Conducteurs en aluminium ou en alliage daluminium pour cbles lectriques - Norme de produit Luft- und Raumfahrt - Leiter aus Aluminium oder Aluminiumlegierung fr elekt

3、rische Leitungen - Produktnorm This European Standard was approved by CEN on 17 December 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-da

4、te lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

5、 under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, For

6、mer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATI

7、ON COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3719:2018 ENational forewordThis British Sta

8、ndard is the UK implementation of EN 3719:2018. It supersedes BS EN 3719:2010, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be o

9、btained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 51121 9ICS 49.060Compliance wit

10、h a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 3719:2018EUROPEAN STANDAR

11、D NORME EUROPENNE EUROPISCHE NORM EN 3719 August 2018 ICS 49.060 Supersedes EN 3719:2010English Version Aerospace series - Aluminium or aluminium alloy conductors for electrical cables - Product standard Srie arospatiale - Conducteurs en aluminium ou en alliage daluminium pour cbles lectriques - Nor

12、me de produit Luft- und Raumfahrt - Leiter aus Aluminium oder Aluminiumlegierung fr elektrische Leitungen - Produktnorm This European Standard was approved by CEN on 17 December 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving

13、this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three officia

14、l versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Au

15、stria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Sp

16、ain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved wor

17、ldwide for CEN national Members. Ref. No. EN 3719:2018 EBS EN 3719:2018EN 3719:2018 (E) 2 Contents Page European foreword 3 1 Scope 4 2 Normative references 4 3 Terms, definitions and symbols . 4 4 Conductor materials and construction . 4 5 Required characteristics 6 6 Test methods 7 7 Quality assur

18、ance 8 8 Designation . 8 9 Marking, packaging and delivery lengths 8 BS EN 3719:2018EN 3719:2018 (E) 3 European foreword This document (EN 3719:2018) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in

19、 accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publicat

20、ion of an identical text or by endorsement, at the latest by February 2019, and conflicting national standards shall be withdrawn at the latest by February 2019. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be hel

21、d responsible for identifying any or all such patent rights. This document supersedes EN 3719:2010. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, C

22、yprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

23、 the United Kingdom. BS EN 3719:2018EN 3719:2018 (E) 4 1 Scope This European Standard specifies the dimensions, linear resistance, mechanical characteristics, construction and mass of conductors in aluminium or aluminium alloy for electrical cables for aerospace applications. It applies to stranded

24、conductors with nominal cross-sections of 5 mm2to 107 mm2inclusive. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated

25、references, the latest edition of the referenced document (including any amendments) applies. EN 573-3, Aluminium and aluminium alloys Chemical composition and form of wrought products Part 3: Chemical composition and form of products EN 1715-2, Aluminium and aluminium alloys Drawing stock Part 2: S

26、pecific requirements for electrical applications EN 3475-100, Aerospace series Cables, electrical, aircraft use Test methods Part 100: General1)EN 9133, Aerospace series Quality Management Systems Qualification Procedure for Aerospace Standard Products 3 Terms, definitions and symbols For the purpos

27、es of this document, the terms, definitions and symbols given in EN 3475-100 apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso

28、.org/obp 4 Conductor materials and construction 4.1 Materials The conductors in accordance with this standard shall consist of individual annealed aluminium alloy EN AW-1110 Al 99,1, (see EN 573-3 and EN 1715-2) or aluminium alloy strands with the following composition defined in Table 1. Table 1 Ch

29、emical composition of aluminium alloy % Si Fe Cu Mn Mg Cr Zn Ti V B Others Al singly together min. 0,50 0,08 99,1 max. 0,10 0,80 0,035 0,01 0,25 0,007 0,05 0,02 0,007 0,015 0,03 0,10 1) As well as all parts quoted in this standard. BS EN 3719:2018EN 3719:2018 (E) 5 4.2 Material for individual strand

30、s and code The individual strands may be: aluminium alloy un-plated (code A); aluminium alloy with tin plating (code B); aluminium alloy with silver plating (code C); aluminium alloy with nickel plating (code D). Plating thickness shall be at least 1,0 m for silver and 1,0 m for nickel. When tin pla

31、ting is authorized, the thickness shall be sufficient to comply with the tests specified in EN 3475-506 and EN 3475-507. 4.3 Aluminium or aluminium alloy The maximum resistivity shall be: 3,0 10-8 m. 2)The elongation at rupture for each individual strand shall be 10 %. The tensile strength of each i

32、ndividual strand shall be at least 105 MPa (105 N/mm2). 4.4 Construction of conductors 4.4.1 Lay length Up to 9 mm2cross-section inclusive (code 090), concentric conductors are used. The lay for the strands of a concentric conductor, checked over the outside layer of a test piece 1 m long, shall be

33、between 8 times and 16 times the maximum diameter of this conductor. For sectional areas between 14 mm2and 107 mm2(codes 140 to 107), the conductor comprises concentric or bunched conductors twisted together. The lay of the strands for the basic concentric or bunched conductors shall not exceed 30 t

34、imes the diameter of the concentric or bunched conductor in question. The lay for concentric (or bunched) conductors, measured over the outer layer of the conductor, shall be between 8 times and 16 times the maximum conductor diameter. In all cases the lay of the outer layer shall be left-hand. 4.4.

35、2 Joints The distance between two (2) joints in individual strands shall exceed 3 m, measured between different strands. Only butt joints shall be used. 2) Or 30 m2/km. BS EN 3719:2018EN 3719:2018 (E) 6 4.4.3 Compaction Plated aluminium alloy: Compaction of the conductor, causing deformation of the

36、strands with damage to the plating, is not permitted for aluminium alloy using plating (codes B, C or D) (see 4.2). Un-plated aluminium alloy: Compaction of the conductor is permitted except if causing deformation of the strands or surface damage for aluminium alloy (code A) (see 4.2). A minimum com

37、paction rate of 95 % is acceptable. NOTE The minimum compaction rate (%) is defined by: the diameter of the compacted conductor by the diameter of the un-compacted conductor (x 100). 5 Required characteristics See Table 2 or Table 3. Table 2 Conductor constructions with strand 0,51 mm Cross-section

38、Code Nominal cross-section Number of strands Nominal diameter of strands Diameter of conductor Resistance at 20 C a bMass AWGc Number of missing single strands mm /km kg/km mm2mm min. max. max. max. b050 5 27 0,51 2,70 3,10 5,80 15,4 10 0 090 9 41 0,51 3,50 3,90 3,80 25,4 8 0 140 14 7 10 0,51 4,70 5

39、,20 2,20 45,0 6 0 220 22 7 15 0,51 5,80 6,40 1,50 67,6 4 0 280 28 7 19 0,51 6,50 7,10 1,18 77,0 3 0 340 34 7 24 0,51 7,40 8,00 0,94 108,1 2 2 420 42 7 30 0,51 8,30 8,90 0,75 135,3 1 2 530 53 19 14 0,51 9,70 10,30 0,60 171,3 0 3 680 68 19 18 0,51 11,10 11,70 0,43 220,3 00 3 850 85 19 22 0,51 12,40 13

40、,00 0,36 269,2 000 4 107 107 27 20 0,51 or Layer 1: 7 15 0,51 107 107 Layer 2: 12 15 0,51 14,10 14,80 0,29 347,5 0000 5 Layer 3: 15 14 0,51 + 3 15 0,51 aFor other temperatures this may be calculated using the formula shown in EN 3475-301. bNot taking into consideration metal platings, assuming that

41、their effect is minimal. cAWG = closest American Wire Gauge. BS EN 3719:2018EN 3719:2018 (E) 7 Table 3 Conductor constructions with strand 0,37 mm Cross-section code Nominal cross-section Number of strands Conductor construction Nominal diameter of strands Diameter of conductor Resistance at 20 C a

42、bMass AWG cNumber of missing single strands mm /km kg/km mm mm min. max. max. max. b140 14,30 133 19x7 0,37 4,70 5,20 2,20 45,00 6 0 220 22,50 209 19x11 0,37 5,80 6,40 1,50 67,60 4 0 280 28,60 266 19x14 0,37 6,50 7,10 1,18 77,00 3 0 340 34,70 323 19x17 0,37 7,40 8,00 0,94 108,10 2 2 420 42,90 399 19

43、x21 0,37 8,30 8,90 0,75 135,30 1 2 530 55,20 513 19x27 0,37 9,70 10,30 0,60 171,30 0 3 680 73,50 684 19x36 0,37 11,10 11,70 0,43 220,30 00 3 850 89,90 836 19x44 0,37 12,40 13,00 0,36 269,20 000 4 aFor other temperatures this may be calculated using the formula shown in EN 3475-301. bNot taking into

44、consideration metal platings, assuming that their effect is minimal. cAWG = closest American Wire Gauge. 6 Test methods According to EN 3475-100. See Table 4. Table 4 Test methods EN 3475- Designation of the test Details 201 Visual examination Applicable 202 Mass Applicable, see Table 2 or 3. 203 Di

45、mensions Applicable, see Table 2 or 3 and 4.1. 301 Electrical resistance per unit length Applicable, see Table 2 or 3. 418 Conductor thermal endurance Not applicable Applicable only on finished product according to cable product standard. 505 Tensile test on conductors and strands Applicable, see 4.

46、3. 506 Plating continuity Applicable to codes B, C and D 507 Adherence of plating Applicable to codes B, C and D 508 Plating thickness Applicable to codes B, C and D, see 4.2. 509 Solderability Applicable to codes B and C BS EN 3719:2018EN 3719:2018 (E) 8 7 Quality assurance See EN 9133. 8 Designati

47、on EXAMPLE Description block CONDUCTOR, ALUMINIUM Identity block EN3719D340 A Number of this standard Material code (see 4.2) Code for nominal cross-section (see Table 2 or 3) Conductor construction (see Table 2 or 3): - Blank: Conductor with strand 0,51 mm - A: Conductor with strand 0,37 mm NOTE If

48、 necessary, the code I9005 shall be placed between the description block and the identity block. 9 Marking, packaging and delivery lengths On delivery the identification reference shall be completed by the length, date and inspection mark. The conductors shall be delivered on spools or reels. They s

49、hall be wound in a regular and uniform manner and require an appropriate protection, not affecting the product delivered. Each unit delivered may contain one (1) or several lengths as specified by the purchaser. BS EN 3719:2018This page deliberately left blankThis page deliberately left blankBSI is the national body responsible for preparing British Standards and other standards-related publications, information and services.BSI is