EN 4510-2018 Aerospace series - Pipe couplings 60 spherical in titanium alloy TI-P64001 adapters straight double end with locking ring.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Aerospace series - Pipe couplings, 60, spherical, in titanium alloy TI-P64001, adapters, straight, double end, with locking ringBS EN 4510:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4510 July 2018 ICS 49.0

2、80 English Version Aerospace series - Pipe couplings, 60, spherical, in titanium alloy TI-P64001, adapters, straight, double end, with locking ring Srie arospatiale - Raccords sphriques, 60, en alliage de titane TI-P64001, raccords droits, planter, avec bague de scurit Luft- und Raumfahrt - Rohrvers

3、chraubungen mit Kugelbuchsen, 60, aus Titanlegierung TI-P64001, gerade Anschlussverschraubungen mit SicherungsringThis European Standard was approved by CEN on 13 May 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europe

4、an Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions

5、(English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belg

6、ium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden

7、, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for

8、CEN national Members. Ref. No. EN 4510:2018 ENational forewordThis British Standard is the UK implementation of EN 4510:2018.The UK participation in its preparation was entrusted to Technical Committee ACE/69, Aerospace hydraulic systems, fluids and components.A list of organizations represented on

9、this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 99704 4I

10、CS 49.080Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 45

11、10:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4510 July 2018 ICS 49.080 English Version Aerospace series - Pipe couplings, 60, spherical, in titanium alloy TI-P64001, adapters, straight, double end, with locking ring Srie arospatiale - Raccords sphriques, 60, en alliage de titane TI-P6

12、4001, raccords droits, planter, avec bague de scurit Luft- und Raumfahrt - Rohrverschraubungen mit Kugelbuchsen, 60, aus Titanlegierung TI-P64001, gerade Anschlussverschraubungen mit SicherungsringThis European Standard was approved by CEN on 13 May 2018. CEN members are bound to comply with the CEN

13、/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Cen

14、tre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as th

15、e official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

16、lands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018

17、CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4510:2018 EBS EN 4510:2018EN 4510:2018 (E) 2 Contents Page European foreword . 3 Introduction 4 1 Scope 5 2 Normative references 5 3 Requirements characteristics 6 4 Quality assurance

18、 Responsibility for inspection 9 5 Designation. 10 6 Identification marking . 10 7 Preparation for delivery 10 8 Technical specification . 10 Bibliography . 11 BS EN 4510:2018EN 4510:2018 (E) 3 European foreword This document (EN 4510:2018) has been prepared by the Aerospace and Defence Industries A

19、ssociation of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN.

20、This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2019, and conflicting national standards shall be withdrawn at the latest by January 2019. Attention is drawn to the possibility that some o

21、f the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Europea

22、n Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia

23、, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 4510:2018EN 4510:2018 (E) 4 Introduction This European standard is a co-owned standard and a functional equivalent of SAE MA 2113. Further revisions to this European standard shall be coordinated with the SAE committee. BS

24、EN 4510:2018EN 4510:2018 (E) 5 1 Scope This European standard specifies the characteristics of the pipe coupling adapter, 60 spherical sealing face manufactured in titanium alloy with locking ring, for installing in a boss for aerospace applications. These adapters shall be installed into port conne

25、ctions manufactured in accordance with EN 2602 using ISO 3601-1 sealing O-rings selected sizes. O-ring material depends on the system fluid and operation conditions. The installation shall be performed in accordance with EN 2608. Nominal working pressure: up to 28 000 kPa. Temperature range: limited

26、 by elastomeric sealing ring, 54 C to +135 C. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest

27、 edition of the referenced document (including any amendments) applies. EN 2424, Aerospace series Marking of aerospace products EN 2491, Aerospace series Molybdenum disulphide dry lubricants Coating methods EN 2602, Aerospace series Ports for adaptors, threaded, with lockring Geometric configuration

28、 EN 2603, Aerospace series Port ends for adaptors, threaded, with lockring Geometric configuration EN 2606, Aerospace series 60 interface for adaptors, threaded, with lockring Geometric configuration EN 2608, Aerospace series Installation and removal requirements for 830 adaptors, threaded, with loc

29、kring EN 2645, Aerospace series Lockrings for adaptors, threaded, with lockring Dimensions EN 3079, Aerospace series Pipe coupling 830 up to 28000 kPa Adaptors Metric series Technical specification EN 3311, Aerospace series Titanium alloy TI-P64001 (Ti-6Al-4V) Annealed Bar for machining D 110 mm EN

30、3314, Aerospace series Titanium alloy TI-P64001, solution treated and aged; bar for machining D 75 mm EN 4315, Aerospace series Heat resisting alloy FE-PA2601 (X6NiCrTiMoV26-15) Solution treated and precipitation treated, bar and section a or D 100 mm, Rm 900 MPa EN 4317, Aerospace series Heat resis

31、ting alloy FE-PA2601 (X6NiCrTiMoV26-15) Non heat treated, forging stock a or D 200 mm EN ISO 286-2, Geometrical product specifications (GPS) ISO code system for tolerances on linear sizes Part 2: Tables of standard tolerance classes and limit deviations for holes and shafts BS EN 4510:2018EN 4510:20

32、18 (E) 6 ISO 3601-1, Fluid power systems O-rings Part 1: Inside diameters, cross-sections, tolerances and designation codes ISO 5855-3, Aerospace MJ threads Part 3: Limit dimensions for fittings for fluid systems ISO 7169, Aerospace Separable tube fittings for fluid systems 24 cone General specifica

33、tion 3 Requirements characteristics 3.1 Configuration Dimensions Tolerances Mass According to Figure 1 and Figure 2 and Table 1 and Table 2. Dimensions are in mm and apply before lubricating or anodizing. The dimensions specified are those required by design to meet installation and system requireme

34、nts. The dimensions not specified are at manufactures option providing that the qualification and acceptance requirements of EN 3079, type II are met. 3.2 Surface roughness According to Figure 1 and Figure 2 unless otherwise specified in the design documentation. Sealing surfaces roughness 1,6 m. 3.

35、3 Material Adapter: EN 3311 or EN 3314; alternative: AMS 4928, AMS 4965 or AMS 4967. Heat treatment to 900 MPa, minimum. Locking ring: EN 4315 or EN 4317. alternative: AMS 5731 or AMS 5734. 3.4 Surface treatment Adapter: lubrication: according to EN 2491, on all surfaces except in the flow hole; pri

36、or to application of the lubricant, the surface shall be abrasive blasted using non-metallic grit; film thickness: 0,005 mm to 0,013 mm. Alternative: Anodizing according to AMS 2488 type 2. Locking ring: passivated as per AMS 2700, type 2 or type 8. NOTE Type 2 is chromate loaded, affected by REACH

37、regulation. BS EN 4510:2018EN 4510:2018 (E) 7 Dimensions in millimetres Key Fitted dimension For design use only 1 Thread C 2 Identity marking 3 Fitting end per EN 2606 for tube size specified. 4 Locking ring per EN 2645 for ring size specified. Located 0 to 0,4 from thread “A” chamfer. 5 Port end p

38、er EN 2603 for tube size specified. 6 Thread D7 aSealing surface: No visible defects. To be protected for shipment. bSealing surface: No visible defects. To be protected for shipment. Figure 1 Adapter assembly BS EN 4510:2018EN 4510:2018 (E) 8 For dimensions not specified refer to the following spec

39、ifications: for tube end EN 2606; for port end EN 2603; for locking ring EN 2645. Figure 2 Configuration for sizes 06, 16, 18 and 20 Table 1 Dimensions Dimensional size codea Nominal tube Thread Thread A ref D D1 DD D10ref D18ref Cb D7b4g6g 4h6h 0,09 +0,20+0,200,050,2 +0,150,05min. 0604 4,0 MJ10 1 M

40、J6 1 12,90 2,50 4,50 7,10 0806 6,0 MJ12 1,25 MJ8 1 14,75 4,50 4,40 12,85 6,50 9,05 1208 8,0 MJ16 1,5 MJ12 1,25 19,50 7,70 10,20 12,78 1410 10,0 MJ18 1,5 MJ14 1,5 21,00 9,00 11,90 14,38 1612 12,0 MJ20 1,5 MJ16 1,5 22,60 10,70 13,90 16,36 1814 14,0 MJ22 1,5 MJ18 1,5 26,40 12,50 15,90 18,37 2016 16,0 M

41、J24 1,5 MJ20 1,5 28,00 14,50 14,20 15,05 17,90 20,37 2218 18,0 MJ27 1,5 MJ22 1,5 30,20 16,50 15,90 16,00 19,90 22,38 2420 20,0 MJ30 1,5 MJ24 1,5 33,70 18,50 17,65 16,00 21,90 24,35 aDimensional size code: Thread diameter of port end (thread D7) and nominal tube diameter of nut end (thread C). bIn ac

42、cordance with ISO 5855-3. BS EN 4510:2018EN 4510:2018 (E) 9 Table 2 Dimensions and weights Dimensionalsize codeaJ H L14ref L16ref G ref Weight kg/ea NcLocking ring codeb0,2 +0,050+0,150,100,2 max. 0604 9,37 16,35 7,95 3,00 5,3 0,007 10,8 077 0806 11,53 18,85 8,60 3,00 6,1 0,010 12,75 098 1208 15,37

43、21,60 10,00 3,00 7,0 0,019 15,0 136 1410 17,12 21,65 10,65 3,00 7,0 0,022 15,0 153 1612 18,77 21,85 11,30 3,00 7,0 0,025 15,2 170 1814 20,93 21,85 12,00 3,00 7,0 0,033 15,2 192 2016 23,85 22,65 12,70 3,00 7,0 0,037 15,0 214 2218 24,92 23,25 13,35 3,00 7,0 0,044 15,6 281 2420 27,41 23,25 14,00 3,00 7

44、,0 0,050 15,6 253 aDimensional size code: Thread diameter of port end (thread D7) and nominal tube diameter of nut end (thread C). bLocking ring retained an union by interference fit, dimensional details in accordance with EN 2645. cAdapters to be installed in accordance with EN 2608, into port cavi

45、ties produced in accordance with EN 2602. Dimension “N” for design only. Tolerance in accordance with ISO 286-2. Dimensions marked ref are for reference only and should be checked in the EN standard from which they are taken: EN 2603 for D7, D10, D18, L14and L16; EN 2645 for A and G. 4 Quality assur

46、ance Responsibility for inspection Unless otherwise specified in the contract or purchase order, the supplier is responsible for carrying out all inspections as required in this European standard and qualification tests in accordance with the requirements of EN 9133 and the technical specification.

47、The manufacturers operations shall be an approved production organisation for aerospace products and shall demonstrate that it has implemented and is able to maintain a quality system (e.g. according to EN 9100 or another in aerospace accepted and established quality management system). BS EN 4510:2

48、018EN 4510:2018 (E) 10 5 Designation EXAMPLE NOTE If necessary, the code I9005 shall be placed between the description block and the identity marking. 6 Identification marking The adaptors shall be legibly and permanently marked as per EN 2424 style A as indicated in Figure 1 with the following: man

49、ufacturers name; or trademark: or cage code Manufacture identification stamp on the locking ring shall be, either on the upper surface or in the groove. The method of marking shall be laser marking or impression stamping. 7 Preparation for delivery 7.1 Packaging All parts shall be delivered individually in suitable bags. Bags and tags shall be marked as p