EN 4840-001-2018 Aerospace series - Heat shrinkable moulded shapes - Part 001 Technical specification.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Aerospace series - Heat shrinkable moulded shapesPart 001: Technical specificationBS EN 4840001:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4840-001 August 2018 ICS 29.035.20; 49.060 English Version Aerospa

2、ce series - Heat shrinkable moulded shapes - Part 001: Technical specification Srie arospatiale - Manchons thermortractables - Partie 001 : Spcification technique Luft- und Raumfahrt - Wrmeschrumpfende Formteile - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 1

3、8 January 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may

4、be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to

5、 the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland,

6、Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Ma

7、nagement Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4840-001:2018 ENational forewordThis British Standard is the UK implementation of EN 4840001:2018.The UK participation in i

8、ts preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract

9、 Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 51518 7ICS 29.035.20; 49.060Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under th

10、e authority of the Standards Policy and Strategy Committee on 30 September 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 4840001:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4840-001 August 2018 ICS 29.035.20; 49.060 English Version Aerospace

11、series - Heat shrinkable moulded shapes - Part 001: Technical specification Srie arospatiale - Manchons thermortractables - Partie 001 : Spcification technique Luft- und Raumfahrt - Wrmeschrumpfende Formteile - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 18 J

12、anuary 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be

13、obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to th

14、e CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ire

15、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Manag

16、ement Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4840-001:2018 EBS EN 4840001:2018EN 4840-001:2018 (E) 2 Contents Page European foreword . 3 Scope 4 Normative references 4 Def

17、initions and symbols . 4 Materials and characteristics . 4 Required properties . 5 Test methods 5 Quality assurance 7 Labelling and packaging . 9 Annex A (Informative) Storage recommendations . 10 BS EN 4840001:2018EN 4840-001:2018 (E) 3 European foreword This document (EN 4840-001:2018) has been pr

18、epared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member coun

19、tries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2019, and conflicting national standards shall be withdrawn at the latest by February 2019.

20、 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the follo

21、wing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N

22、orway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 4840001:2018EN 4840-001:2018 (E) 4 Scope This European standard specifies the required characteristics, test methods, qualification and production routine testing of heat sh

23、rinkable moulded shapes. Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referen

24、ced document (including any amendments) applies. EN 3475-100, Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 4840-002, Aerospace series Heat shrinkable moulded shapes Part 002: Index of product standards and product dimensions EN 9133, Aerospace series Quality Ma

25、nagement Systems Qualification Procedure for Aerospace Standard Parts EN ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc lamps IEC 60304, Standard colours for insulation for low-frequency cables and wires 1)IEC 62329-2, Heat-shrinkable moulded shapes Part 2: Me

26、thods of test 1)IEC 62329-3, Heat-shrinkable moulded shapes Part 3: Specification requirements for shape dimensions, material requirements and compatibility performance Sheet 100: Heat-shrinkable moulded shape dimensions 1)Definitions and symbols For the purposes of this document, the definitions an

27、d symbols given in EN 3475-100 apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp Materials and characteristics General

28、 The moulded shapes shall be made from materials that ensure the finished product conform to the product standard. Material types See product standards. 1)Published by: IEC International Electrotechnical Commission http:/www.iec.ch/BS EN 4840001:2018EN 4840-001:2018 (E) 5 Finish The moulded shapes,

29、both before and after unrestricted shrinkage, shall be free from bubbles, pinholes, creases and other defects that may affect performance. Dimensions As detailed in EN 4840-002. Temperature range See product standard. Shelf life The use by date shall be the guaranteed minimum storage time for which

30、the moulded shape retains the “as supplied” internal diameter. Following unrestricted shrinkage in accordance with the product standard, the moulded shape shall conform to the dimensions as specified in the EN 4840-002. In the event that the shelf life specimens fail the requirements of the product

31、standard of any product still held by the manufacturer or distributors delivery shall be halted, until samples of each batch in storage has been tested to confirm that they satisfy the original recovery qualification requirements before release can be resumed. In the event of failure the Mandated Bo

32、dy is to be notified. NOTE The use by date is the shelf life when stored under the conditions recommended in Annex A. Colours See product standards for available colours. The colours shall be a reasonable match to one of those specified in IEC 60304. Standard test specimens Moulded shape material sp

33、ecimens shall be prepared according to IEC 62329-2 Clause 4. Required properties The properties of the heatshrink shapes, tested according to the methods described hereafter shall comply with the values given in the product standards. Test methods For each product standard, tests shall be as given i

34、n Table 1. Shelf life tests Sufficient quantities of moulded shapes used for qualification shall be retained to provide the test samples for the conducting of the shelf life test for 60 months. (Shorter if specified in the product standard). Tests shall be conducted at 12 monthly intervals The mould

35、ed shapes shall be stored at a temperature of (23 3) C and a relative humidity between 45 % and 75 %. Measure the as supplied internal diameters and then fully recover the moulded shapes in accordance with the product standard. Measure the recovered internal diameters, length and wall thicknesses .T

36、he measurements shall be made in accordance with IEC 62329-2 Clause 5. BS EN 4840001:2018EN 4840-001:2018 (E) 6 Table 1 Tests methods, frequency, requirements (1 of 2) Tests Description Test method IEC 62329-2 Clause Qualification 7.1 Routine 7.3 Periodic 7.4 Requirements Test conditions 3 x x x Dim

37、ensions 5 x x x See EN 4840-002 and product standard Density a6 x x x Product standard Heat shock Resistance to heat 7 x x x Product standard Bending at low temperature 8 x x Product standard Dimensional stability on storage 9 x x Product standard Tensile strength and elongation at break 10 x x x Pr

38、oduct standard Secant modulus at 2 % elongation 11 x x x Product standard Electric strength 12 x x x Product standard Volume resistivity after damp heat 13 x x Product standard Permittivity and dissipation factor 14 x x Product standard Resistance to tracking 15 x Product standard Flammability16 x x

39、 Product standard Oxygen index17 x x Product standard Copper corrosion 18 x x Product standard Colour fastness to lightb 19 x x Product standard Resistance to selected fluids20 x x Product standard Long term ageing (3 000 h) c21 x Product standard Mass 22 x x Product standard Heat ageing 23 x x Prod

40、uct standard Water absorption24 x x Product standard Colour stability to heat b 25 x x Product standard Smoke index26 x x Product standard BS EN 4840001:2018EN 4840-001:2018 (E) 7 Table 1 Tests methods, frequency, requirements (2 of 2) Tests Description Test method IEC 62329-2 Clause Qualification 7

41、1 Routine 7.3 Periodic 7.4 Requirements Toxicity index27 x x Product standard Halogen content28 x x Product standard Acid gas generation29 x x Product standard Resistance to mould growth c30 x Product standard Compatibility 31 Dynamic shear at ambient temperature 31.1 x x Product standard Static lo

42、ad 31.2 x x Product standard Fluid resistance 31.3 x x Product standard Thermal Ageing 31.4 x x Product standard Peel Adhesion 31.5 x x Product standard Altitude immersion 31.6 x x Product standard Artificial weathering cIn accordance with EN ISO 4892-2 Table 3 method A cycle 1 relative humidity (56

43、5 10) % duration 720 h x Product standard Shelf life EN 4840-001 6.1 x aThe density of the material shall be initially established and declared during qualification testing, and shall not deviate from this value by more than 0,03 during subsequent routine testing. bAll colours are to be tested. cThe

44、 test only needs to be repeated if there is a significant change to composition or manufacturing techniques. Quality assurance Qualification General requirements See EN 9133. NOTE Sleeving technical specification says EN 9133. BS EN 4840001:2018EN 4840-001:2018 (E) 8 Qualification conditions The mou

45、lding material shall be submitted for qualification as test sheets in accordance with IEC 62329-2 Clause 4 or as moulded shapes to measure dimensions and mass and shall have a label containing information given in 8.1. Qualification tests See Table 1. Qualification tests shall be performed on sheets

46、 of material in accordance with IEC 62329-2 Clause 4 or moulded shapes as detailed in EN 4840-002. Select moulded shapes for the shelf life test. Approval may be granted subject to the provisions of 4.6. Due to the duration of this test approval may be granted prior to completion, but will be subjec

47、t to review on completion. Maintenance of qualification See Table 1. Tests shall be successfully carried out every 60 months for moulded shape material types in production or when production is restarted following a production stoppage greater than 36 months. The maintenance qualification tests shal

48、l be performed on specimens taken at random in accordance with EN 9133. Production routine tests Delivery condition See Table 1. The production routine tests shall be carried out on all material batches as shall consist of the tests listed in Table 1. Batch A batch of material shall consist of that

49、quantity of moulding material, mixed, and/or homogeneously blended at any one time. For continuous processing a single mix shall be defined by the manufacturer or supplier to the satisfaction of the approving authority. A batch of moulded shapes is that quantity of the same material type, dimensions and colour produced from one moulding machine, at one time under the same conditions from the same batch of moulding material. Random sampling te