ASTM A250 A250M - 05(2014) Standard Specification for Electric-Resistance-Welded Ferritic Alloy-Steel Boiler and Superheater Tubes (Withdrawn 2017).pdf

1、Designation: A250/A250M 05 (Reapproved 2014)Standard Specification forElectric-Resistance-Welded Ferritic Alloy-Steel Boiler andSuperheater Tubes1This standard is issued under the fixed designation A250/A250M; the number immediately following the designation indicates the yearof original adoption or

2、, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification2covers several grades, designated T1,T1a, T1b, T2, T11, T12

3、and T22, of minimum-wall-thickness,electric-resistance-welded, carbon-molybdenum andchromium-molybdenum alloy-steel, boiler and superheatertubes.1.2 The tubing sizes and thicknesses usually furnished tothis specification are12 to 5 in. 12.7 to 127 mm in outsidediameter and 0.035 to 0.320 in. 0.9 to

4、8.1 mm, inclusive, inminimum wall thickness. Tubing having other dimensions maybe furnished, provided such tubes comply with all otherrequirements of this specification.1.3 Mechanical property requirements do not apply totubing smaller than18 in. 3.2 mm in inside diameter or 0.015in. 0.4 mm in thick

5、ness.1.4 An optional supplementary requirement is provided fornon-destructive examination for certain ASME applications.1.5 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, each

6、system shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.5.1 Within the text, the SI units are shown in brackets.1.5.2 The inch-pound units shall apply unless the “M”designation of this specification is specified in the or

7、der.2. Referenced Documents2.1 ASTM Standards:3A1016/A1016M Specification for General Requirements forFerritic Alloy Steel, Austenitic Alloy Steel, and StainlessSteel TubesE213 Practice for Ultrasonic Testing of Metal Pipe andTubingE273 Practice for Ultrasonic Testing of the Weld Zone ofWelded Pipe

8、and Tubing3. Ordering Information3.1 Orders for material under this specification shouldinclude the following, as required, to describe the desiredmaterial adequately:3.1.1 Quantity (feet, metres, or number of lengths),3.1.2 Name of material (electric-resistance-welded tubes),3.1.3 Grade (Table 1),3

9、.1.4 Size (outside diameter or minimum wall thickness),3.1.5 Length (specific or random),3.1.6 Optional requirement (7.3.6),3.1.7 Test report required (see Certification Section ofSpecification A1016/A1016M),3.1.8 Specification designation, and3.1.9 Special requirements and any supplementary require

10、-ments selected.4. General Requirements4.1 Product furnished under this specification shall conformto the applicable requirements of Specification A1016/A1016M, including any supplementary requirements that areindicated in the purchase order. Failure to comply with thegeneral requirements of Specifi

11、cation A1016/A1016M consti-tutes nonconformance with this specification. In case of con-flicts with the requirements of this specification and Specifi-cation A1016/A1016M, this specification shall prevail.5. Materials and Manufacture5.1 The steel shall be killed.5.2 The tubes shall be made by electr

12、ic-resistance welding.5.3 Heat Treatment5.3.1 After welding, or when cold finished, after the finalcold-drawing pass, all tubes shall be heat treated and, except asprovided in 5.3.2, furnished in the full annealed, isothermalannealed, normalized, or normalized and tempered condition at1This specific

13、ation is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved Oct. 1, 2014. Published October 2014. Originallyapproved in 1941. Last previ

14、ous edition approved in 2009 as A250/A250M 05(2009). DOI: 10.1520/A0250_A0250M-05R14.2For ASME Boiler and Pressure Vessel Code applications see related Specifi-cation SA-250 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Servi

15、ce at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesNOTICE: This standard has either been supersede

16、d and replaced by a new version or withdrawn.Contact ASTM International (www.astm.org) for the latest information1the option of the manufacturer. If furnished in the normalizedand tempered condition, the minimum tempering temperatureshall be 1200 F 650 C, except T22 shall be tempered at1250 F 676 C

17、minimum.5.3.2 When grades T1, T1a, T1b, and T2 are cold finished,the tubes may, at the option of the manufacturer, be heat treatedafter the final cold-drawing pass at a temperature of 1200 F orhigher, provided one of the heat treatments specified in 5.3.1was applied after welding.6. Chemical Composi

18、tion6.1 The steel shall conform to the requirements given inTable 1.6.2 Product Analysis6.2.1 An analysis of either one length of flat-rolled stock orone tube shall be made on each heat. The chemical compositionthus determined shall conform to the requirements given inTable 1.6.2.2 If the original t

19、est for product analysis fails, retests oftwo additional lengths of flat-rolled stock or tubes shall bemade. Both retests for the elements in question shall meet therequirements of the specification; otherwise all remainingmaterial in the heat or lot (See 8.1) shall be rejected or, at theoption of t

20、he producer, each length of flat-rolled stock or tubemay be individually tested for acceptance. Lengths of flat-rolled stock or tubes that do not meet the requirements of thespecification shall be rejected.7. Mechanical Requirements7.1 Tensile Requirements7.1.1 The material shall conform to the requ

21、irements as totensile properties given in Table 2.7.1.2 Table 3 gives the computed minimum elongationvalues for each132-in. 0.8-mm decrease in wall thickness.Where the wall thickness lies between two values given inTable 3, the minimum elongation value shall be determined bythe following equation:E

22、5 48t115.00E 5 1.87t115.00#where:E = elongation in 2 in. 50 mm %, andt = actual thickness of specimen, in. mm.7.2 Hardness RequirementsThe tubes shall have a hard-ness not exceeding the values given in Table 4.7.3 Mechanical Tests Required7.3.1 Tension TestOne tension test shall be made on aspecimen

23、 for lots of not more than 50 tubes. Tension tests shallbe made on specimens from two tubes for lots of more than 50tubes (See 8.2).7.3.2 Flattening TestOne flattening test shall be made onspecimens from each end of one finished tube, not the one usedfor the flange test, from each lot (See 8.1).7.3.

24、3 Flange TestOne flange test shall be made on speci-mens from each end of one finished tube, not the one used forthe flattening test, from each lot (See 8.1).7.3.4 Reverse Flattening TestOne reverse flattening testshall be made on a specimen from each 1500 ft 450 m offinished tubing.7.3.5 Hardness T

25、estBrinell and Rockwell hardness testsshall be made on specimens from two tubes from each lot (See8.2).7.3.6 Hydrostatic or Nondestructive Electric TestsEachtube shall be subjected to either the hydrostatic or the nonde-structive electric test. The purchaser may specify which is to beused.8. Samplin

26、g8.1 For flattening and flange requirements, the term lotapplies to all tubes prior to cutting of the same specified outsidediameter and specified wall thickness that are produced fromthe same heat of steel. When final heat treatment is in abatch-type furnace, a lot shall include only those tubes of

27、 thesame size and from the same heat that are heat treated in thesame furnace charge. When the final heat treatment is in aTABLE 1 Chemical RequirementsElement Composition, %GradeT1GradeT1aGradeT1bGradeT2GradeT11GradeT12GradeT22Carbon 0.100.20 0.150.25 0.14 max 0.100.20 0.050.15 0.050.15 0.15 maxMan

28、ganese 0.300.80 0.300.80 0.300.80 0.300.61 0.300.60 0.300.61 0.300.60Phosphorus, max 0.025 0.025 0.025 0.025 0.025 0.030 0.025Sulfur, max 0.025 0.025 0.025 0.020 0.020 0.020 0.020Silicon 0.100.50 0.100.50 0.100.50 0.100.30 0.501.00 0.50 max 0.50 maxMolybdenum 0.440.65 0.440.65 0.440.65 0.440.65 0.44

29、0.65 0.440.65 0.871.13Chromium . . . . . . . . . 0.500.81 1.001.50 0.801.25 1.902.60TABLE 2 Tensile RequirementsGrade T1 T1a T1b T2 T11 T12 T22Tensile strength, min, ksi MPa 55 380 60 415 53 365 60 415 60 415 60 415 60 415Yield strength, min, ksi MPa 30 205 32 220 28 195 30 205 30 205 32 220 30 205E

30、longation in 2 in. or 50 mm, min, % 30 30 30 30 30 30 30For longitudinal strip tests a deduction shall be made for each132-in. 0.8-mm decrease in wall thickness below516 in.8 mm from the basic minimum elongation of the followingpercentage points1.50A1.50A1.50A1.50A1.50A1.50A1.50AASee Table 3 for the

31、 computed minimum values.A250/A250M 05 (2014)2continuous furnace, the number of tubes of the same size andfrom the same heat in a lot shall be determined from the sizeof the tubes given in Table 5.8.2 For tensile and hardness test requirements, the term lotapplies to all tubes prior to cutting, of t

32、he same specifiedoutside diameter and specified wall thickness that are producedfrom the same heat of steel. When final heat treatment is in abatch-type furnace, a lot shall include only those tubes of thesame size and the same heat that are heat treated in the samefurnace charge. When the final hea

33、t treatment is in a continuousfurnace, a lot shall include all tubes of the same size and heat,heat treated in the same furnace at the same temperature, timeat heat, and furnace speed.9. Forming Operations9.1 Tubes when inserted in the boiler shall stand expandingand beading without showing cracks o

34、r flaws. Superheatertubes when properly manipulated shall stand all forging,welding, and bending operations necessary for applicationwithout developing defects.10. Product Marking10.1 In addition to the marking prescribed in SpecificationA1016/A1016M, the marking shall include the words “ElectricRes

35、istance-Welded Steel.”11. Keywords11.1 boiler tube; resistance welded steel tube; steel tube,alloy; superheater tube; welded steel tubeTABLE 3 Minimum Elongation ValuesWall Thickness Elongation in 2 in. or50 mm, min,%Ain. mm Grades T1, T1a, T1b,T2, T11, T12, and T22516 (0.312) 8 30932 (0.281) 7.2 29

36、14 (0.250) 6.4 27732 (0.219) 5.6 26316 (0.188) 4.8 24532 (0.156) 4 2218 (0.125) 3.2 21332 (0.094) 2.4 20116 (0.062) 1.6 18ACalculated elongation requirements shall be rounded to the nearest whole number.TABLE 4 Hardness RequirementsGrade Brinell HardnessNumber (Tubes 0.200in. 5.1 mm and overin wall

37、thickness), HBWRockwell HardnessNumber (Tubes lessthan 0.200 in. 5.1 mmin wall thickness), HRBT1 146 80T1a 153 81T1b 137 77T2 163 85T11 163 85T12 163 85T22 163 85TABLE 5 Number of Tubes in a Lot Heat Treated by theContinuous ProcessSize of Tube Size of Lot2 in. 50.8 mm and over in outside diameter a

38、nd0.200 in. 5.1 mm and over in wall thicknessnot more than 50tubesLess than 2 in. 50.8 mm but over 1 in. 25.4 mmin outside diameter or over 1 in. 25.4 mm inoutside diameter and under 0.200 in. 5.1 mm inwall thicknessnot more than 75tubes1 in. 25.4 mm or less in outside diameter not more than 125tube

39、sA250/A250M 05 (2014)3SUPPLEMENTARY REQUIREMENTSThe following supplementary requirements may become a part of the specification when specifiedin the inquiry or invitation to bid, and purchase order or contract. These requirements shall not beconsidered, unless specified in the order and the necessar

40、y tests shall be made at the mill.S1. Additional Testing of Welded Tubing for 100 % JointEfficiency in Certain ASME ApplicationsS1.1 Where this supplement is specified in the purchaseorder, in certain ASME applications it is permissible to use100 % joint efficiency for the longitudinal weld, provide

41、d thefollowing additional requirements are met:S1.1.1 Each tube shall be subjected to an ultrasonic inspec-tion employing Practices E273 or E213 with the rejectioncriteria referenced in Specification A1016/A1016M.S1.1.2 If Practice E273 is employed, a 100 % volumetricinspection of the entire length

42、of each tube shall also beperformed using one of the non-destructive electric testspermitted by Specification A1016/A1016M.S1.1.3 The test methods described in the supplement maynot be capable of inspecting the end portions of tubes. Thiscondition is referred to as end effect. This portion, as deter

43、-mined by the manufacturer, shall be removed and discarded.S1.1.4 In addition to the marking prescribed in SpecificationA1016/A1016M, “S1” shall be added after the grade designa-tion.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any ite

44、m mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical comm

45、ittee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a m

46、eeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive

47、, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 05 (2014)4