ASTM D6705D6705M-04(2018) Standard Guide for Repair and Recoat of Spray Polyurethane Foam Roofing Systems.pdf

1、Designation: D6705/D6705M 04 (Reapproved 2018)Standard Guide forRepair and Recoat of Spray Polyurethane Foam RoofingSystems1This standard is issued under the fixed designation D6705/D6705M; the number immediately following the designation indicates theyear of original adoption or, in the case of rev

2、ision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide covers the procedures for the repair andrecoating of existing spray polyurethane roofing

3、 systems.1.2 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conform

4、ancewith the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the applicability of regulatory li

5、mitations prior to use.1.4 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organizati

6、on TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2C1029 Specification for Spray-Applied Rigid Cellular Poly-urethane Thermal InsulationD5469/D5469M Guide for Application of New Spray Ap-plied Polyurethane Foam and Coated Roofing SystemsD6083 Specification for L

7、iquid Applied Acrylic CoatingUsed in Roofing (Withdrawn 2014)32.2 SPFA Standards:4AY 102 A Guide for Selection of Elastomeric ProtectiveCoatings Over Sprayed Polyurethane FoamAY 107 Spray Polyurethane Foam Blisters, Their Causes,Types, Prevention and Repair2.3 CPI Standard:5Center for The Polyuretha

8、ne Industry (CPI), Bulletin AX119 Guide for Safe Handling and Use of Polyurethaneand Polyisocyanurate Foam Systems3. Terminology3.1 Definitions:3.1.1 recoatto apply a new protective coating over anexisting coated SPF (spray polyurethane foam) roof system toextend the performance life of the roofing

9、system.3.1.2 scarfingto shave or grind an SPF foam surfacemechanically to remove a coating, or UV deteriorated SPF, orboth, to refoam or recoat the surface.4. Significance and Use4.1 This guide outlines general procedures and precautionsnecessary for correct and safe repair and recoat of SPF roofing

10、systems.4.2 This guide is not all inclusive; this guide is intended tosupplement detailed instructions from manufacturers andsafety requirements required by law.5. Roof Inspection Procedures and Considerations5.1 General Considerations:5.1.1 The performance of a sprayed-in-place polyurethanefoam roo

11、f system can be affected by all the component parts ofthe roof structure, as well as the atmospheric conditions insideand outside the structure. Structural design, code compliance,specification review, contractor, and material selection shouldbe considered in the repair and recoat of a spray polyure

12、thanefoam roof system.1This guide is under the jurisdiction of ASTM Committee D08 on Roofing andWaterproofing and is the direct responsibility of Subcommittee D08.06 on SprayPolyurethane Foam Roof Systems.Current edition approved Jan. 1, 2018. Published January 2018. Originallyapproved in 2001. Last

13、 previous edition approved in 2011 as D6705/D6705M 04(2011)1. DOI: 10.1520/D6705_D6705M-04R18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document

14、 Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from Spray Polyurethane Foam Alliance, 4400 Fair Lakes Ct., Suite105, Fairfax, VA 22033.5Available from The Center for the Polyurethanes Industry, 1300 Wilson Blvd.,Arlingt

15、on, VA 22209.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelop

16、ment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.15.1.2 A range of spray polyurethane foam systems existswith various physical properties, exhibiting different tempera-ture limitations, and different combus

17、tibility characteristics.Most published data are obtained from testing of laboratorysamples. The thickness of the polyurethane foam sprayed,number of passes, temperature of substrate, ambienttemperature, and so forth will have an effect on all polyure-thane foam properties.5.1.3 The specifier should

18、 consult with the respective ma-terial manufacturer of the sprayed-in-place polyurethane foamroof system. This should include, but not be limited to,materials selection, expansion joints, flashing details, and otheritems.5.2 Inspection:5.2.1 The preparation for the repair and recoat of a sprayed-in-

19、place polyurethane foam roof system will vary according tothe conditions of the roof and its component parts and the typeof existing protective coating used over the polyurethane foam.5.2.2 Conduct a roof inspection to determine the repairs tobe performed and the type of materials to be used.5.3 Vis

20、ual Inspection:5.3.1 Look for blisters or delaminated areas in the originalroof.5.3.2 Check the condition of the roofing system at allflashing and termination points.5.3.3 Look for damage that would affect recoating of theroofing system.5.3.4 Check for pinholes in the polyurethane foam, orcoating, o

21、r both.5.3.5 Check for exposed polyurethane foam and areas oferoded coating.5.3.6 Check for areas of ponding water.5.4 Physical Inspection:5.4.1 Perform a nondestructive moisture survey. Follow upsuspected moisture-laden areas with a moisture probe or coresamples.5.4.2 Take slit samples of the exist

22、ing system as required bythe new coating manufacturer.5.4.3 Take polyurethane foam core samples as required bythe SPF, or coating manufacturer, or both.5.5 Analyze Inspection:5.5.1 Core and slit samples should be examined for thefollowing characteristics:5.5.1.1 Adhesion of polyurethane foam to the

23、substrate,5.5.1.2 Interlaminar adhesion of polyurethane foam,5.5.1.3 Presence of moisture,5.5.1.4 Adhesion of base coat to polyurethane foam,5.5.1.5 Adhesion of top coat to base coat,5.5.1.6 Type and condition of protective coating, and5.5.1.7 Thickness of protective coating.5.5.2 On a roof sketch,

24、indicate the following items anddeficiencies:5.5.2.1 Location of core and slit samples,5.5.2.2 Areas of pinholes,5.5.2.3 Uncured coating,5.5.2.4 Polyurethane foam or coating blisters,5.5.2.5 Mechanical damage,5.5.2.6 Poor drainage,5.5.2.7 Repairs required for foamstops, parapet walls,gutters, scuppe

25、rs, edge-termination details, expansion joints,counterflashing, and other perimeter items,5.5.2.8 Repairs required to soil and vent pipes, drains, roofhatches, equipment curbs or supports, guy wires, hot stacks,skylights, mechanical units, walkways, sleepers, pitch-pans,and other penetration items,5

26、.5.2.9 Water-saturated subroofs, insulation, or polyure-thane foam,5.5.2.10 Subroof damage or deterioration, and5.5.2.11 Areas of special consideration.6. Selection of Primer6.1 A primer may be required to enhance adhesion of thenew coating to the existing coating. The recommendations ofthe new coat

27、ing manufacturer shall be used to determineprimer requirements.7. Selection of Protective Coatings7.1 The following must be taken into consideration whenchoosing a recoating material:7.1.1 Perm rating required according to the vapor drivepotential,7.1.2 Compatibility with the existing roof coating,7

28、.1.3 Specifiers, or manufacturers, recommendations, orboth,7.1.4 Environmental conditions,7.1.5 Slope limitations, and7.1.6 Anticipated mechanical abuse.7.2 Refer to SPFA AY 102 and Specification D6083 forinformation on protective coatings used over SPF roofingsystems.8. Selection of the Polyurethan

29、e Foam System8.1 New applied spray polyurethane foam must be compat-ible with the existing system and comply with polyurethanefoam Type III or IV, as defined in Specification C1029.9. Execution9.1 General:9.1.1 The polyurethane foam and coating shall be applied incompliance with Guide D5469/D5469M.9

30、.2 Surface Preparation and Repair:9.2.1 From the inspection, list items that need correction.9.2.2 Determine if a primer is required (see Section 5).9.2.3 Remove or repair unacceptable substrate.9.2.4 Remove and replace blistered polyurethane, followingthe procedure outlined in SPFA AY 107.9.2.5 Rem

31、ove unacceptable coating. Consult the coatingmanufacturer for recommended removal method.9.2.6 Apply coating at recommended thickness to repairedareas. Two or more coats should be used. The final dry milthickness of repaired areas should be specified.9.2.7 Small (less than 200-mm 4-in.) blisters, cr

32、acks,breaks in the foam or coating, bird pecks, or hail damage canbe repaired with a compatible sealant when the sealant is:D6705/D6705M 04 (2018)29.2.7.1 Not installed in a greater area or thickness than isrecommended by the manufacturer for proper cure,9.2.7.2 Installed so as to ensure the final s

33、urface is higherthan the surrounding area so that water will not remain on therepair area, and9.2.7.3 The type of sealant recommended by the coatingmanufacturer.9.2.8 The area to be repaired should be significantly cleanand the edges beveled to assure proper adhesion.9.2.9 In some cases, foam-core p

34、lugs can be used withsealant to make small repairs. Foam-core plugs must be of thesame density as the foam they are replacing.9.2.10 If weathering has caused the surface of the coatingand the foam to degrade (pitting), such a surface should bescarfed to expose clean, dry polyurethane foam.9.2.11 To

35、eliminate ponding:9.2.11.1 Install additional roof drains or scuppers.9.2.11.2 Build up low areas by applying polyurethane foam.Follow the manufacturers recommendation for surface prepa-ration.9.2.12 Repair or replace deteriorated flashing, roof jacks,metal work, curbs, supports, penetrations, drain

36、s, and so forth.9.2.13 Clean the existing coated roof surface of contami-nants that could affect adhesion by power washing, brooming,scarfing, or blowing, or both, as recommended by the coatingmanufacturer.9.3 Protective Coating Application:9.3.1 General Coating Requirements:9.3.1.1 The existing coa

37、ting and repaired polyurethane foamshall be free of contaminates that could affect adhesion and UVdegradation.9.3.1.2 The texture of the foam will influence the amount ofcoating material required.9.3.1.3 Apply one or more applications of the coating overthe entire SPF roof system at a uniform rate s

38、o as to obtain theminimum dry-film thickness specified by the coating manufac-turer.9.3.2 Inspection:9.3.2.1 The coating shall be allowed to cure and be in-spected for pinholes, thinly coated areas, uncured areas, orother defects. Any defects should be repaired before subse-quent applications. The b

39、ase coat shall be free of contaminantsthat could affect adhesion before application of the topcoat.9.3.2.2 Subsequent coating, if required, should be applied ina timely manner to ensure proper adhesion between coats.9.4 Granule Application (Optional):9.4.1 Shall be of the size and type and applied i

40、n the topcoatas recommended by the coating manufacturer.9.5 Walkways:9.5.1 Walkways may be installed for heavy traffic areas andaround frequently serviced roof top units. Breathable walkpads should be used as recommended by the coating manufac-turer.10. Safety Requirements10.1 All handling, storage,

41、 applications, and end-use safetyprecautions shall be as outlined by the material manufacturersand API AX 119.10.2 Refer to appropriate materials safety data sheets(MSDS) for additional safety information. (WarningBeforestarting to apply spray polyurethane foam or coating, all HVACequipment on the r

42、oof must be turned off. These units and anyother potential sources of air entry into the building must besealed.)10.3 Conform to local codes and ordinances.11. Keywords11.1 polyurethane foam; repair and recoat; roofing systems;SPFASTM International takes no position respecting the validity of any pa

43、tent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revisio

44、n at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your com

45、ments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyright

46、ed by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 04 (2018)3