ASME CS Training Module B9.ppt

1、ASME C&S Training Module B9,MODULE B - PROCESS,SUBMODULES B1. Organizational Structure B2. Standards Development: Roles andResponsibilities B3. Conformity Assessment: Roles andResponsibilities B4. Initiating Standards Projects B5. Consensus Process for Standards Development B6. The Basics of Parliam

2、entary Procedure B7. The Appeals Process B8. International Standards Development B9. ASME Conformity Assessment Programs,ASME C&S Training Module B9,REVISIONS,B9. ASME Conformity Assessment Programs,ASME C&S Training Module B9,Slide 3,OBJECTIVES,This submodule will Describe ASMEs conformity assessme

3、nt programs,ASME C&S Training Module B9,Slide 4,AGENDA,Introduction to Conformity Assessment Board on Pressure Technology Programs Board on Nuclear Codes & Standards Programs Board on Safety Codes & Standards Programs Board on Standardization Programs Board on Conformity Assessment Programs,ASME C&S

4、 Training Module B9,Slide 5,I. INTRODUCTION TO CONFORMITY ASSESSMENT,ASME C&S Training Module B9,Slide 6,IMPORTANCE OF CONFORMITY ASSESSMENT PROCESS,Conformity Assessment Process ensures Products, services, or systems have the required characteristics Characteristics are consistent from product to p

5、roduct, service to service, or system to system Individuals can be evaluated to determine whether they meet the qualification requirements of an ASME standard,ASME C&S Training Module B9,Slide 7,CONFORMITY ASSESSMENT,Definition (ISO/IEC Guide 2) “Any activity concerned with determining directly or i

6、ndirectly that relevant requirements are fulfilled”Examples: Sampling; testing and inspection; evaluation; verification and assurance of conformity (suppliers declaration); certification; registration; accreditation; approval,ASME C&S Training Module B9,Slide 8,CONFORMITY ASSESSMENT,ASME Program Typ

7、es Accreditation Certification Registration,ASME C&S Training Module B9,Slide 9,ACCREDITATION,General definition (ISO/IEC Guide 2)“Procedure by which an authoritative body gives formal recognition that a body or person is competent to carry out specific tasks”,ASME C&S Training Module B9,Slide 10,AS

8、ME ACCREDITATION,Applicability Companies that supply a product or service covered by an ASME standard (not individuals) Examples: Manufacturers of boilers or pressure vessels (ASME Boiler and Pressure Vessel Code) Organizations that certify elevator inspectors (ASME QEI-1 Standard for Qualification

9、of Elevator Inspectors),ASME C&S Training Module B9,Slide 11,ASME ACCREDITATION,Meaning of ASME accreditation Suppliers quality assurance program has been reviewed by ASME and meets the requirements of the relevant ASME standard CSP-20,NOTE: ASME only accredits the quality management system; the sup

10、plier must certify the product.,ASME C&S Training Module B9,Slide 12,ASME ACCREDITATION,Accreditation process ASME audit team on-site review Formal recognition Certificate of Authorization or Accreditation Certificate valid for specified period,ASME C&S Training Module B9,Slide 13,ASME ACCREDITATION

11、,Certificates Certificate of Authorization Organization may certify that their equipment conforms to the ASME standard May stamp equipment with an ASME markCertificate of Accreditation Varies from program to program,ASME C&S Training Module B9,Slide 14,ASME ACCREDITATION,Audits Verify continued comp

12、liance Typically annual Types Announced UnannouncedThird-Party Inspection Conducted by Authorized Inspection Agency, if one exists,ASME C&S Training Module B9,Slide 15,CERTIFICATION,General definition (ISO/IEC Guide 2)“Procedure by which a third party gives written assurance that a product, process,

13、 or service conforms to specified requirements”,ASME C&S Training Module B9,Slide 16,ASME CERTIFICATION,Applicability An individual performing an activity whose qualifications are covered by an ASME standard Example: hazardous waste incinerator operatorMeaning of ASME certification Individual has me

14、t the qualification criteria specified in the standard Does not license the individual to perform a specific task,ASME C&S Training Module B9,Slide 17,ASME CERTIFICATION,Certification process Evaluation of education and/or experience requirements Oral or written examinationsFormal recognition Certif

15、icate or Certification Card Valid for 3 to 5 yearsBenefits of certification Means of compliance with regulation Confirmation of competence,ASME C&S Training Module B9,Slide 18,ASME REGISTRATION (ASME ISO 9000 Registration),Applicability Companies (“suppliers or organizations”)Meaning of registration

16、 Companys quality management system meets International Organization for Standardizations ISO 9000 standard,ASME C&S Training Module B9,Slide 19,POP QUIZ #1,To assess the conformity of a boiler and pressure vessel manufacturer to the ASME Boiler and Pressure Vessel Code To assess the conformity of a

17、 boiler and pressure vessel manufacturer to the ISO 9001 standard To assess the qualifications of an individual to be a hazardous waste incinerator operator To assess the conformity of a company that will provide boiler and pressure vessel inspection services,For each of the following, what type of

18、conformity assessment program is used: accreditation, certification or registration?,ASME C&S Training Module B9,Slide 20,POP QUIZ #2 (Extra Credit),Accreditation Certification Registration,Which program(s) review the applicants quality management system?,ASME C&S Training Module B9,Slide 21,CA PROG

19、RAM MANAGEMENT,Board on Conformity Assessment Supervises all ASME conformity assessment activities,Council on Codes and Standards,Board on Conformity Assessment,ASME C&S Training Module B9,Slide 22,CA PROGRAM MANAGEMENT,CA Committees Report directly to Board on Conformity Assessment,Council on Codes

20、 and Standards,Board on Conformity Assessment,CA Committee (e.g. ISO 9000 Registration),ASME C&S Training Module B9,Slide 23,CA PROGRAM MANAGEMENT,CA Subcommittees Dual reporting,Council on Codes and Standards,Board on Conformity Assessment,Board on Pressure Technology,Standards Committee* (e.g. Boi

21、ler and Pressure Vessel Code),CA Subcommittee (e.g. Boiler and Pressure Vessel Accreditation),CA Committee (e.g. ISO 9000 Registration),* Note: Proposed alternative requirements shall be reviewed jointly by the relevant Supervisory Board and Board on Conformity Assessment.,ASME C&S Training Module B

22、9,Slide 24,CURRENT ASME CA PROGRAMS,Council on Codes and Standards,Board on Pressure Technology,Boiler and Pressure Vessel (BPV),PressureRelief Device Laboratory (PRD),Reinforced Thermoset Plastic Vessels (RTP),Board on Conformity Assessment,ISO 9000 Registration,Authorized Inspection Agencies (AIA)

23、,Resource Recovery Facility Operator (QRO),Board on Nuclear C&S,Board on Safety C&S,Board on Standard-ization,Board on Performance Test Codes,Hazardous Waste Facility Operator (QHO),High Capacity Fossil-Fuel-Fired Facility Operator (QFO),Nuclear Components (N-type),Nuclear Material Organizations (QS

24、C),Elevator Inspector Certification Organizations (QEI),Geometric Dimensioning and Tolerancing Professionals (GDTP),Note: PTC-25 is an integral part of PRD accreditation,ASME C&S Training Module B9,Slide 25,POP QUIZ #3,Look at the chart of ASME Conformity Assessment programs. To which Board(s) is (a

25、re) the program for Elevator Inspector Certification Organizations (QEI) accountable? _,ASME C&S Training Module B9,Slide 26,ACCREDITED COMPANIES September 1, 2003,ASME C&S Training Module B9,Slide 27,CONFORMITY ASSESSMENT ADMINISTRATION,Confidentiality and Conflict of Interest Statements must be si

26、gned by all staff, committee members, and designees Access to meetings Limited to members, staff, internal auditors and BCA Chair Records Confidential, except accreditation/certification status and scope Applicant information not released Records only maintained for life of Certificate,ASME C&S Trai

27、ning Module B9,Slide 28,ASME TERMINOLOGY,BPV Nuclear, AIA (Non-Nuclear) QEI, FAP ISO 9000,ASME C&S Training Module B9,Slide 29,II. BOARD ON PRESSURE TECHNOLOGY PROGRAMS,ASME C&S Training Module B9,Slide 30,BOARD ON PRESSURE TECHNOLOGY PROGRAMS,Accreditation programs Boiler and Pressure Vessel (BPV)

28、Pressure Relief Device Laboratory (PRD) Reinforced Thermoset Plastic Vessels (RTP),ASME C&S Training Module B9,Slide 31,BOILER AND PRESSURE VESSEL ACCREDITATION (BPV),History 1916 Accreditation program started 1968 Program changed to be based on QA/QC requirements 1972 Accreditation offered internat

29、ionally Today ASMEs largest program 4400+ Certificate Holders Companies in 60+ countries Referenced in laws and regs. of nearly all US States, Canadian Provinces, and other countries,ASME C&S Training Module B9,Slide 32,ROLES AND RESPONSIBILITIES,Manufacturer,Insurance Company (BPV insurance),Jurisd

30、iction (Regulatory Authority),ASME,Develops Code,ASME C&S Training Module B9,Slide 33,Authorized Inspection Agencies (AIA),ROLES AND RESPONSIBILITIES,Jurisdiction (Regulatory Authority),ASME C&S Training Module B9,Slide 34,ROLES AND RESPONSIBILITIES,ASME,National Board of BPV Inspectors,Authorized I

31、nspection Agencies (AIA),ASME C&S Training Module B9,Slide 35,ROLES AND RESPONSIBILITIES,Manufacturer,Adopts ASME CodeLicenses insurance companiesMay lead Shop Review Team,ASME,Develops Code Accredits Inspection AgenciesIssues BPV Certificate,Trains & commissions InspectorsMay lead Shop Review TeamM

32、ay register stamped equipment,National Board of BPV Inspectors,Insurance Company (BPV insurance),Jurisdiction (Regulatory Authority),Authorized Inspection Agencies (AIA),ASME C&S Training Module B9,Slide 36,BOILER AND PRESSURE VESSEL ACCREDITATION (BPV),Applicability Manufacturers of boilers and pre

33、ssure vessels (non-nuclear) Defining Code or Standard ASME Boiler and Pressure Vessel Code,ASME C&S Training Module B9,Slide 37,BOILER AND PRESSURE VESSEL ACCREDITATION (BPV),Accreditation requirements A subscription to relevant Code sections A contract with an Authorized Inspection Agency (in most

34、cases) An implemented, documented QC system,ASME C&S Training Module B9,Slide 38,BOILER AND PRESSURE VESSEL ACCREDITATION (BPV),Shop Review Review of QC manual and QC system implementation (1-2 days) Team Leader: ASME Designee (Jurisdiction, National Board, or ASME Consultant) AIA (where required),A

35、SME C&S Training Module B9,Slide 39,BOILER AND PRESSURE VESSEL ACCREDITATION (BPV),Certificate H (Cast iron) and UM Certificates valid for one year All others valid for three years Audits Only when required by Subcommittee,ASME C&S Training Module B9,Slide 40,POP QUIZ #4,The ASME Subcommittee on BPV

36、 Accreditation The ASME Committee on Authorized Inspection Agency accreditation An ASME Consultant The local regulatory authority (Jurisdiction) The insurance company providing BPV insurance to the applicant A National Board Consultant,Who can lead a BPV Shop Review team?,ASME C&S Training Module B9

37、,Slide 41,BPV CODE SYMBOL STAMPS,Stamps (for non-nuclear code sections) Each applies to specific product type Requirements for Certificate of Authorization vary,Heating boilers,Pressure Vessel Safety Valves,Power Boilers,ASME C&S Training Module B9,Slide 42,BPV ACCREDITATION PROCESS,Issuance of Cert

38、ificate,Initial Preparation,Shop Review,Accreditation Decision,Deficiency Correction,ASME C&S Training Module B9,Slide 43,Issuance of Certificate,Initial Preparation,Shop Review,Accreditation Decision,Deficiency Correction,BPV ACCREDITATION PROCESS,Before review, applicant must: Ensure all accredita

39、tion requirements are in place Complete review checklist by adding QC Manual references,ASME C&S Training Module B9,Slide 44,Issuance of Certificate,Initial Preparation,Shop Review,Accreditation Decision,Deficiency Correction,BPV ACCREDITATION PROCESS,Shop Review On-site evaluation including Review

40、of QC manual Demonstration of QC system Demonstration includes demo of QC admin functions Product manufacturing, fabrication and testing Demonstration conducted on In-process work and/or mock-up Past job documentation,ASME C&S Training Module B9,Slide 45,CONDUCT OF SHOP REVIEW,Activities Review of Q

41、C Manual Opening meeting (introductions, shop tour) Report on QC Manual review,ASME C&S Training Module B9,Slide 46,CONDUCT OF SHOP REVIEW,Activities (contd) Implementation demonstration Review Team Executive Session (Private) Review and document deficiencies Formulate recommendation Exit Meeting wi

42、th Applicant By Team Leader Report deficiencies and recommendation,ASME C&S Training Module B9,Slide 47,Issuance of Certificate,Initial Preparation,Shop Review,Accreditation Decision,Deficiency Correction,BPV ACCREDITATION PROCESS,Deficiencies may be Corrected and verified during Shop Review Correct

43、ed after Shop Review; verified by AIA Corrected after Shop Review; verified by additional Shop ReviewNote: method determined by severity of deficiency,ASME C&S Training Module B9,Slide 48,Issuance of Certificate,Initial Preparation,Shop Review,Accreditation Decision,Deficiency Correction,BPV ACCREDI

44、TATION PROCESS,Accreditation decision Responsibility of ASME Subcommittee on BPV Accreditation Based on Review Team report and recommendationApplicant may: Request re-consideration Initiate formal appeal,ASME C&S Training Module B9,Slide 49,Issuance of Certificate,Initial Preparation,Shop Review,Acc

45、reditation Decision,Deficiency Correction,BPV ACCREDITATION PROCESS,Certificate Issued by ASME staff Issued when required fees paid,ASME C&S Training Module B9,Slide 50,POP QUIZ #5,Board on Pressure Technology Board on Conformity Assessment Committee on Boilers and Pressure Vessels Subcommittee on B

46、PV Accreditation Shop Review Team,Who is responsible for making the final decision on BPV accreditation?,ASME C&S Training Module B9,Slide 51,BOARD ON PRESSURE TECHNOLOGY PROGRAMS,Accreditation programs Boiler and Pressure Vessel (BPV) Pressure Relief Device Laboratory (PRD) Reinforced Thermoset Pla

47、stic Vessels (RTP),ASME C&S Training Module B9,Slide 52,PRESSURE RELIEF DEVICE LABORATORY (PRD),Applicability Laboratories that perform capacity certification tests required for ASME accredited valve manufacturersDefining Code or Standard Boiler and Pressure Vessel Code, Section VIII, Division 1, UG

48、-131(f) and Appendix 25 ASME PTC 25 (Pressure Relief Devices),ASME C&S Training Module B9,Slide 53,PRESSURE RELIEF DEVICE LABORATORY (PRD),Accreditation requirements Certain facility requirements Certain specified testing procedures Effective, documented QC system Qualification of Observers (All tes

49、ts must be supervised and certified by an ASME Authorized Observer) Demonstrated ability to perform tests to standard,ASME C&S Training Module B9,Slide 54,PRESSURE RELIEF DEVICE LABORATORY (PRD),Shop review Review Team National Board of Boiler and Pressure Vessel Inspectors Reviewed Facility QC manual and QC system Testing procedures Observer qualifications Comparison of test results with National Board Laboratory results,ASME C&S Training Module B9,Slide 55,PRESSURE RELIEF DEVICE LABORATORY (PRD),Certificate Valid for 5 years Audits “For cause” only,