BS ISO 8082-2-2011 Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures Machines having a rotating platf.pdf

1、raising standards worldwide NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BSI Standards Publication BS ISO 8082-2:2011 Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures Part 2: Machines having a rotating p

2、latform with a cab and boom on the platformBS ISO 8082-2:2011 BRITISH STANDARD National foreword This British Standard is the UK implementation of ISO 8082-2:2011. The UK participation in its preparation was entrusted to Technical Committee AGE/29, Forestry machinery. A list of organizations represe

3、nted on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. BSI 2011 ISBN 978 0 580 66079 5 ICS 65.060.80 Compliance with a British Standard cannot conf

4、er immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 December 2011. Amendments issued since publication Date Text affectedBS ISO 8082-2:2011Reference number ISO 8082-2:2011(E) ISO 2011INTERNATIONAL STANDARD I

5、SO 8082-2 First edition 2011-12-01 Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures Part 2: Machines having a rotating platform with a cab and boom on the platform Machines forestires automotrices Essais de laboratoire et exigenc

6、es de performance pour les structures de protection au retournement Partie 2: Machines ayant une tourelle dorientation avec une cabine et une flche sur la tourelle BS ISO 8082-2:2011 ISO 8082-2:2011(E) COPYRIGHT PROTECTED DOCUMENT ISO 2011 All rights reserved. Unless otherwise specified, no part of

7、this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-

8、1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2011 All rights reservedBS ISO 8082-2:2011 ISO 8082-2:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword iv Introduction . v 1 Scope 1 2 Normative reference

9、s 1 3 Terms and definitions . 2 4 Symbols 5 5 Test method and facilities 8 5.1 General . 8 5.2 Instrumentation . 8 5.3 Test facilities 8 5.4 ROPS/rotating platform assembly and attachment to bedplate . 9 6 Test loading procedure . 9 6.1 General . 9 6.2 Lateral loading . 11 6.3 Vertical loading 11 6.

10、4 Longitudinal loading . 12 7 Temperature and material requirements . 13 8 Performance requirements . 15 9 Labelling of ROPS . 17 9.1 General . 17 9.2 Label specifications 17 9.3 Label content . 17 10 Reporting results . 17 Annex A (normative) Test report for ISO 8082-2 . 18 Bibliography 20 BS ISO 8

11、082-2:2011 ISO 8082-2:2011(E) iv ISO 2011 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical commi

12、ttees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the I

13、nternational Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft Internationa

14、l Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the

15、 subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 8082-2 was prepared by Technical Committee ISO/TC 23, Tractors and machinery for agriculture and forestry, Subcommittee SC 15, Machinery for forestry. ISO 8082 consists of the following pa

16、rts, under the general title Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures: Part 1: General machines Part 2: Machines having a rotating platform with a cab and boom on the platform BS ISO 8082-2:2011 ISO 8082-2:2011(E) ISO 201

17、1 All rights reserved vIntroduction Earth-moving excavators used in cross-over applications involving sites with trees, but excluding forestry applications, are covered by ISO 12117-2. Because of the similarity between excavators and forestry machines having a rotating platform with a cab, a fixed c

18、ab riser and a boom on a platform, this part of ISO 8082 specifies test methods and procedures similar to those of ISO 12117-2 and ISO 3471. BS ISO 8082-2:2011BS ISO 8082-2:2011 INTERNATIONAL STANDARD ISO 8082-2:2011(E) ISO 2011 All rights reserved 1Self-propelled machinery for forestry Laboratory t

19、ests and performance requirements for roll-over protective structures Part 2: Machines having a rotating platform with a cab and boom on the platform 1 Scope This part of ISO 8082 establishes a consistent and reproducible means of evaluating the load-carrying characteristics of roll-over protective

20、structures (ROPS) on self-propelled forestry machines under static loading, and gives performance requirements for a representative specimen under such loading. It is applicable to machines configured as forestry machines or defined as such in ISO 6814, having a rotating platform with a cab with or

21、without a fixed cab riser and boom on the same or a separate platform, intended to be operated by an operator wearing a seat-belt. It is not applicable to forestry machines with elevating cabs. 1)2 Normative references The following referenced documents are indispensable for the application of this

22、document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs with specified

23、property classes Coarse thread and fine pitch thread ISO 898-2, Mechanical properties of fasteners made of carbon steel and alloy steel Part 2: Nuts with specified property classes Coarse thread and fine pitch thread ISO 3164, Earth-moving machinery Laboratory evaluations of protective structures Sp

24、ecifications for deflection-limiting volume ISO 3411, Earth-moving machinery Physical dimensions of operators and minimum operator space envelope ISO 5353, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index point ISO 6814, Machinery for forestry Mobile and sel

25、f-propelled machinery Terms, definitions and classification 1) The roll-over behaviour of such machines needs more study. BS ISO 8082-2:2011 ISO 8082-2:2011(E) 2 ISO 2011 All rights reserved3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 bedp

26、late substantially rigid part of the test fixtures to which the machine frame is attached for the purpose of the test ISO 12117-2 3.2 boundary plane BP plane defined as the vertical projected planes of the back, side and knee area of the DLV NOTE The boundary plane is used to determine the load appl

27、ication zone. ISO 12117-2 3.3 deflection-limiting volume DLV orthogonal approximation of a large, seated, male operator as defined in ISO 3411 wearing normal clothing and a protective helmet ISO 8082-1 3.4 deflection of ROPS movement of the ROPS, mounting system and frame section as measured at the

28、load application point, excluding the effect of any movement of the test fixture(s) ISO 12117-2 3.5 elevating cab additional means for raising and lowering the cab relative to the rotating platform 3.6 fixed cab riser additional structure that changes the height position of the cab relative to the r

29、otating platform and which is considered a ROPS structural member 3.7 lateral simulated ground plane LSGP for a machine coming to rest on its side, the plane 15 away from the DLV about the horizontal axis within the plane established in the vertical plane passing through the outermost point of the R

30、OPS See Figure 1. NOTE 1 The LSGP is established on an unloaded ROPS and moves with the member to which the load is applied while maintaining its 15 angle with respect to the vertical. NOTE 2 Adapted from ISO 8082-1:2009, definition 3.5.1. BS ISO 8082-2:2011 ISO 8082-2:2011(E) ISO 2011 All rights re

31、served 33.8 locating axis LA horizontal axis for positioning the DLV with respect to the seat index point (SIP) ISO 3164 3.9 load application point LAP point on the ROPS structure where the test load force (F) is applied ISO 12117-2 3.10 load distribution device LDD device used to prevent localized

32、penetration of the ROPS members at the load application point ISO 12117-2 Key 1 upper ROPS member to which the lateral load is applied 2 outermost point from the end view of ROPS member (1) 3 lateral simulated ground plane (LSGP) a vertical line passing through the point (2) b vertical plane paralle

33、l to the machine longitudinal centreline through line a Figure 1 Determination of lateral simulated ground plane (LSGP) BS ISO 8082-2:2011 ISO 8082-2:2011(E) 4 ISO 2011 All rights reserved3.11 machine mass m maximum mass declared by the manufacturer, including attachments in the operating condition

34、and with tools, ROPS and all reservoirs filled, but excluding towed equipment (e.g. chippers, planters, discs) and any load that could be carried on the machine ISO 8082-1 3.12 operator protective structure OPS system of structural members arranged in such a way as to minimize the possibility of ope

35、rator injury from penetrating objects (such as whipping saplings, branches and broken winch lines) ISO 8082-1 3.13 representative specimen ROPS, mounting hardware and machine/rotating platform (complete or partial and including elements connecting the ROPS to the frame) used for test purposes that i

36、s within the range of material and manufacturing variances designated by the manufacturers production specifications NOTE 1 The intent is that all ROPS manufactured to these specifications are capable of meeting or exceeding the stated levels of performance. NOTE 2 Adapted from ISO 12117-2:2008, def

37、inition 3.17. 3.14 roll-over protective structure ROPS system of structural members whose primary purpose is to reduce the possibility of a seat-belted operator being crushed should the machine roll-over ISO 8082-1 NOTE These structural members include any sub-frame, bracket, mounting, socket, bolt,

38、 pin, suspension or flexible shock absorber used to secure the system to the machine rotating platform. 3.15 ROPS structural member member designed to withstand applied force and/or absorb energy NOTE 1 This may include components such as sub-frame, bracket, fixed cab riser, mounting, socket, bolt,

39、pin, suspension or flexible shock absorber. NOTE 2 Adapted from ISO 12117-2:2008, definition 3.20. 3.16 socket S test component that allows unrestricted point loading of the load distribution device (LDD) ISO 3471 BS ISO 8082-2:2011 ISO 8082-2:2011(E) ISO 2011 All rights reserved 53.17 rotating plat

40、form structural member(s) of the machine to which the ROPS is permanently attached during normal operation NOTE For the purposes of this part of ISO 8082, all bolt-on and normally detachable components may be removed from the rotating platform. It is necessary only that this frame constitute a repli

41、cation of the rotating platform as it attaches to the top of the rotating bearing. 3.18 vertical projection of DLV cross-sectional area of the column formed by vertically projecting the outside corners of the deflection-limiting volume (DLV), excluding the foot section NOTE Adapted from ISO 12117-2:

42、2008, definition 3.25. 4 Symbols U energy absorbed by the structure, related to the manufacturers declared machine mass (m), expressed in joules (J) F load force, expressed in newtons (N) m machine mass, expressed in kilograms (kg) L length of the ROPS, expressed in millimetres (mm): For ROPS with c

43、antilevered load-carrying structural members, L is the longitudinal distance from the outer surface of the ROPS post(s) to the outer surface of the furthest cantilevered load-carrying members, if applicable, at the top of the ROPS. See Figures 2 and 7. For ROPS without cantilevered load-carrying str

44、uctural members, L is the distance between the front and rear surface of the ROPS post. It is not necessary for the ROPS structural members to cover the complete vertical projection of the DLV. For multiple-post ROPS, L is the greatest longitudinal distance from the outer surface of the front to the

45、 outer surface of the rear posts. See Figure 2. For ROPS with curved structural members, L is defined by the intersection of plane A with the outer surface of the vertical member at Y. Plane A is the bisector of the angle formed by the intersection of planes B and C. B is the tangent line at the out

46、er surface parallel to plane D. Plane D is the plane intersecting the intersections of the curved ROPS members with the adjacent members. Plane C is the projection of the top surface of the upper ROPS structural member. See Figure 3. W width of ROPS, expressed in millimetres: For ROPS with cantileve

47、red load-carrying structural members, W is that portion of the cantilevered load-carrying members that covers at least the vertical projection of the width of the DLV, as measured at the top of the ROPS from the outside faces of the cantilevered load-carrying members. See Figures 2 and 8. For all ot

48、her ROPS, W is the greatest total width between the outside of the left and right ROPS posts, as measured at the top of the ROPS from the outside faces of the load-carrying members. See Figure 2. For ROPS with curved structural members, W is defined by the intersection of plane A with the outer surf

49、ace of the vertical member at Y. Plane A is the bisector of the angle formed by the intersection of planes B and C. B is the tangent line at the outer surface parallel to plane D. Plane D is the plane intersecting the intersections of the curved ROPS members with the adjacent members. Plane C is the projection of the top surface of the upper ROPS structural member. See Figure 3. BS ISO 8082-2:2011 ISO 8082-2:2011(E) 6 ISO 2011 All rights reserved deflectio